Cushman Hauler 800XE Скачать руководство пользователя страница 7

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TABLE OF CONTENTS

Owner’s Guide

VEHICLE CLEANING AND CARE .................................................................................. 31

ENVIRONMENTAL CONCERNS.................................................................................... 31

Battery Disposal ................................................................................................. 32

LIFTING THE VEHICLE.................................................................................................. 32

WHEELS AND TIRES..................................................................................................... 33

Tire Repair ......................................................................................................... 34

Wheel Installation ............................................................................................... 34

LIGHT BULB REPLACEMENT ....................................................................................... 35

Headlight ............................................................................................................ 35

Taillight ............................................................................................................... 35

FUSE REPLACEMENT................................................................................................... 35

TRANSPORTING VEHICLE ........................................................................................... 36

Towing ................................................................................................................ 36

Hauling ............................................................................................................... 36

SERVICE AND MAINTENANCE..................................................................................... 36

ROUTINE MAINTENANCE............................................................................................. 37

TIRE INSPECTION ......................................................................................................... 37

BRAKES ......................................................................................................................... 38

Periodic Brake Test ............................................................................................ 38

REAR AXLE .................................................................................................................... 39

Checking the Lubricant Level ............................................................................. 39

LUBRICATION ................................................................................................................ 39

CAPACITIES AND REPLACEMENT PARTS ................................................................. 39

HARDWARE ................................................................................................................... 40

BATTERY CHARGING AND MAINTENANCE ............................................................... 41

Safety ................................................................................................................. 41

Battery Disposal ................................................................................................. 41

Battery ................................................................................................................ 41

Battery Maintenance .......................................................................................... 42

At Each Charging Cycle ..................................................................................... 42

Monthly ............................................................................................................... 42

Electrolyte Level and Water ............................................................................... 42

Battery Cleaning ................................................................................................. 44

Battery Replacement .......................................................................................... 45

Prolonged Storage ............................................................................................. 45

Содержание Hauler 800XE

Страница 1: ...OWNER S GUIDE 642988 B HAULER 800XE REVISED FEBRUARY 2016 ISSUED FEBRUARY 2015...

Страница 2: ...ive hand tools If necessary contact your service representative for information about how to service the vehicle as shown in the Periodic Service Schedule Repair or replacement parts are available fro...

Страница 3: ...IABILITY FOR INCIDENTAL AND CONSE QUENTIAL DAMAGES resulting from the use of the information and materials in this Manual These are the original instructions as defined by 2006 42 EC CONTACT US E Z GO...

Страница 4: ...drain The battery charger can stay connected to the vehicle to keep a full charge on the batteries while the charger is connected to an active electrical supply If the power to the electrical supply i...

Страница 5: ...y and Light Switch 11 State of Charge Meter 11 Direction Selector 11 Accelerator Pedal 12 Brake and Parking Brake Pedal 12 Horn 12 Turn Signal Switch if equipped 12 Front Seat 12 Front Hip Restraint 1...

Страница 6: ...or Operation 21 Accelerator Pedal Operation 22 Brake and Parking Brake Operation 22 Horn Operation 22 Run Tow Switch Operation 22 Truck Bed Operation 23 Truck Bed Latch Operation 24 Tailgate Operation...

Страница 7: ...ORTING VEHICLE 36 Towing 36 Hauling 36 SERVICE AND MAINTENANCE 36 ROUTINE MAINTENANCE 37 TIRE INSPECTION 37 BRAKES 38 Periodic Brake Test 38 REAR AXLE 39 Checking the Lubricant Level 39 LUBRICATION 39...

Страница 8: ...ABLE OF CONTENTS Owner s Guide Battery Charging 46 AC Voltage 47 Fault Diagnosis 47 Hydrometer 47 Using A Hydrometer 48 Battery Charger Maintenance 48 PERIODIC SERVICE SCHEDULE PERIODIC SERVICE SCHEDU...

Страница 9: ...caused by excessive speed is abusive and will not be covered under the warranty Use caution when you tow the vehicle Towing the vehicle at above the recommended speed can cause personal injury or dama...

Страница 10: ...V Anyone who operates this vehicle must be A LICENSED DRIVER AND OPERATE THE VEHICLE ACCORDING TO APPLICABLE STATE REQUIREMENTS This rule is important to the SAFE USE AND OPERATION of the product All...

Страница 11: ...tion make sure the area behind the vehicle is clear Make sure the direction selector is in the correct position before you press the accelerator pedal Decrease speed before and during turns Make sure...

Страница 12: ...liar with Be careful when you drive on loose terrain Be careful when you operate the vehicle around people MAINTENANCE ALWAYS Replace damaged or missing warning caution or information labels Service t...

Страница 13: ...PACITY MAX INCLINE 14 601781 P F R F 14 25 N 14 25 P P 601781 TO OPERATE VEHICLE TURN KEY TO ON MOVE DIRECTION SELECTOR TO F OR R PRESS ACCELERATOR TO PARK VEHICLE TURN KEY TO OFF MOVE DIRECTION SELEC...

Страница 14: ...6 Owner s Guide SAFETY Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes...

Страница 15: ...ar Axle Ratio 12 44 1 Overall Width 48 5 in 123 cm Performance Overall Height No Canopy 49 0 in 126 cm top of steering wheel Seating Capacity 2 person Overall Height With Canopy 71 6 in 182 cm Dry Wei...

Страница 16: ...dure Pay particular attention to Notices Cautions Warnings and Dangers VEHICLE DIMENSIONS RECOMMENDED MAX SIDE TILT 25 or 14o RECOMMENDED MAX RAMP GRADE 25 or 14 MAX o MAX 9 5 in 24 cm 65 5 in 166 cm...

Страница 17: ...ad all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers 9 Owner s Guide TURNING DIAMETER AND INCLINE INFORMATION TURNING CLE...

Страница 18: ...10 Owner s Guide GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes...

Страница 19: ...ic electrical system of the vehicle and the lights To prevent accidental operation of an unattended vehicle turn the key to the OFF position and remove from the switch If the vehicle has accessories t...

Страница 20: ...ot driven with the park ing brake engaged Pressing the accelerator pedal is not the recommended method to release the parking brake 6 Horn The horn button is found on the driver side of the floorboard...

Страница 21: ...A weather enclosure supplies protection from strong weather conditions 16 DC to DC Converter The DC to DC converter supplies power to the power accessories 17 Charger Receptacle Connect the charger c...

Страница 22: ...ttery or any other wires move the run tow switch to the TOW position After you connect a battery or any other wires wait a minimum of 30 seconds before you move the switch to the RUN position With the...

Страница 23: ...understand and follow the safety label on the instrument panel Make sure you understand how to safely operate the vehicle and its equipment Reckless use of this vehicle can cause severe injury or deat...

Страница 24: ...do not have insulation Disconnect the DC plug before you make or break the connections to a battery that is charging Do not open or disassemble the charger Do not operate the charger if the AC cord i...

Страница 25: ...ntal surface with the fins vertical Put the charger on a platform above the ground to allow air to flow around and below the charger If the charger is operated in an outdoor location rain and sun prot...

Страница 26: ...eries are completely charged and you can dis connect the charger but it is not necessary The charger can stay connected to keep the batteries charged If a fault occurred during the charge cycle the ch...

Страница 27: ...nect the charger DC power cord and connect again If the fault is sensed after that take the charger to an approved service center To decrease the risk of electrical shock or electrocution make sure th...

Страница 28: ...SPECIFICATIONS for the vehicle load and seat capacity When the accelerator pedal is pressed the foot operated parking brake releases and can cause accidental or sudden vehicle movement When the vehicl...

Страница 29: ...or the direc tion selector to a different position Turn the key to the right to enable the electrical system of the vehicle The first stop is ON and supplies power that allows you to drive the vehicl...

Страница 30: ...with the parking brake engaged Pressing the accelerator pedal is not the recom mended method to release the parking brake Brake and Parking Brake Operation The function of the lower part of the brake...

Страница 31: ...ou operate the vehicle Read understand and fol low the warning label attached to the front of the load bed Do not allow passengers to ride in the truck bed A sudden move or stop can cause severe injur...

Страница 32: ...se caution when you operate the truck bed latch to make sure the truck bed does not accidentally drop during lift or lower procedure If the truck bed drops fingers or other body parts can be trapped T...

Страница 33: ...kph option Option 3 Mild Hill This option is the same as the Steep Hill option except that the pedal up braking affect is not as strong This is the 13 8 mph 22 2 kph option Option 4 Freedom This optio...

Страница 34: ...he vehicle speed is more than the specified top speed with the accelerator pedal pressed or released the pedal up brake limits the speed of the vehicle to the specified top speed When the regenerative...

Страница 35: ...ntroller from the batteries The Electronic Speed Control system has three separate units pedal box speed sensor controller TCT features include regenerative braking pedal up braking walk away anti rol...

Страница 36: ...re Anti Stall protection prevents motor damage if the vehicle is stalled against an object or on a hill Example If all of the following events occur the system senses that the accelerator pedal is pre...

Страница 37: ...the accelerator pedal is released the motor decreases the speed of the vehicle To stop the vehicle quickly press the brake pedal When the direction selector is in the reverse position a warning signal...

Страница 38: ...uide Coasting Do not allow the vehicle to coast at above recommended speeds Control vehicle speed with the brake The vehicle has a braking feature pedal up that decreases the speed when the accelerato...

Страница 39: ...r soft brush to clean the vinyl seats and plastic or rubber trim Dry with a cloth Use a commercially available vinyl and rubber cleaner to remove oil tar asphalt shoe polish etc Wash the vehicle frequ...

Страница 40: ...u lift the vehicle put the jacks and jack stands at the areas indicated only Tool List Quantity Tool List Quantity Floor Jack 1 Jack Stands 4 Wheel Chocks 4 Remove payload from vehicle before lifting...

Страница 41: ...the tire sidewall To decrease the risk of tire explosion inflate small amounts of air into the tire at intervals to seat beads Because of the low volume of the small tires over inflation can occur in...

Страница 42: ...alities Always install the valve stem cap after you check or inflate the tires The vehicle has low pressure tubeless tires installed on one piece rims Use a tire plug to repair small holes in the trea...

Страница 43: ...lable from a local Distribu tor an authorized Branch or the Service Parts Depart ment Taillight To replace the taillight and brake light bulb lift the rubber bezel from around the edge of the tailligh...

Страница 44: ...er Maximum speed with sun top installed is 50 mph 80 kph If you move the vehicle on a trailer at highway speeds the sun top must be removed and the seat bottom secured When you move the vehicle on a t...

Страница 45: ...ow the procedures recommended in this manual The pre ventative maintenance applied at recommended intervals keeps the vehicle dependable and decreases costs for repairs Refer to the Periodic Service S...

Страница 46: ...recording the stopping location or stopping distance Several vehicles should be tested when new and the range of stopping locations or dis tances recorded Over time a subtle loss of performance may oc...

Страница 47: ...as required Add lubricant 30 WT engine oil slowly until lubricant starts to seep from the hole Install the check fill plug In the event that the lubricant is to be replaced the oil pan must be removed...

Страница 48: ...r and Service Manual ALL TORQUE FIGURES ARE IN FT LBS Nm BOLT SIZE Grade 2 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 1 Unless otherwise noted in text tighten all hardware in accordance with this chart Th...

Страница 49: ...ct a physician immediately Always wear a safety shield or approved safety goggles when you add water or charge the batteries Neutralize electrolyte spills with a solution of 2 teaspoons 10 ml sodium b...

Страница 50: ...Insulated Wrench 9 16 1 Battery Carrier 1 Hydrometer 1 Battery Maintenance Kit P N 25587 G01 1 Battery Protective Spray 1 Socket 9 16 1 Torque Wrench 1 At Each Charging Cycle Before you charge the bat...

Страница 51: ...ion Use distilled water or filtered water only Test water that is not distilled water and filter if needed Refer to the water purity table for requirements Hand held watering devices available at an a...

Страница 52: ...cid deposits first The water hose moves the acid from the top of the batteries to another area of the vehicle or storage facility where it can cause damage After spraying the batteries a conductive re...

Страница 53: ...hold downs to 45 55 in lbs 5 6 Nm torque The hold downs must be tight enough to prevent movement of the battery but not tight enough to cause distortion of the battery cases Inspect all wires and term...

Страница 54: ...ies must be cleaned and all deposits neutralized and removed from the battery case to prevent self discharge The batteries must be tested or charged again at 30 day minimum intervals Battery Charging...

Страница 55: ...tery of the same brand type and approximate age Hydrometer A hydrometer P N 50900 G1 is used to test the state of charge of a battery cell This is performed by measuring the density of the electrolyte...

Страница 56: ...ariation of fifty points between any two cell readings example 1 250 1 200 indicates a problem with the low reading cell s As a battery ages the specific gravity of the electrolyte will decrease at fu...

Страница 57: ...49 Notes Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers MAINTENANCE Owner s Guide...

Страница 58: ...50 MAINTENANCE Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes Owner s Guide...

Страница 59: ...C A C A C A C A Controller Check controller braking force for correct operation Wiring Inspect for loose connections broken or missing insulation Direction Selector Inspect attachment and mechanism C...

Страница 60: ...52 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes Owner s Guide...

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Страница 63: ...n cause some components on the vehicle to fail The manufacturer can not know all possi ble component failures or the methods that failures can occur A vehicle in need of repair does not operate correc...

Страница 64: ...1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an authorized Branch Genuine...

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