Page A-5
Repair and Service Manual
B
Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
GENERAL INFORMATION & ROUTINE MAINTANENCE
PERIODIC SERVICE SCHEDULE
*
- CHECK
C&A
- CHECK & ADJUST
CL
- CLEAN
R
- REPLACE
REMARKS
bef
ore e
ach
us
e
DA
IL
Y
W
EEKL
Y
20
r
nds/20
hrs
1
00 mile
s/16
0 kms
MONTHL
Y
60 rnd
s
/60 hr
s
300
miles/50
0
kms
QUARTERL
Y
125
r
nds/12
5
hrs
6
0
0
mi
le
s/
10
00
k
m
s
S
E
MI
-AN
NUA
L
250
r
nds/25
0
hrs
120
0mile
s
/20
00 kms
A
NNU
AL
5 YE
ARS
PA
G
E
Tires - pressure, condition of tires & rims
*
*
*
*
*
*
Hardware - loose or missing
*
*
*
*
*
*
Reverse Warning Indicator
*
*
*
*
*
*
Overall Vehicle Condition
*
*
*
*
*
*
Battery Pack - state of charge, condition, loose termi-
nals, corrosion, hold down & hardware
*
*
CL
CL
CL
CL
Brake Pedal - smooth operation
*
*
*
*
*
*
Brakes - check fluid level in master cylinder
*
Brakes - aggressive stop test
C&A
C&A
C&A
C&A
Park Brake - operation, does it hold on a hill
*
*
C&A
C&A
C&A
C&A
Accelerator - smooth operation
*
*
*
*
*
*
Charger / Receptacle - inspect charger connector and
receptacle at each charge
*
*
*
*
*
*
Wiring - loose connections, broken or missing insula-
tion
*
*
*
*
Direction Selector - attachment and mechanism
C&A
C&A
C&A
C&A
Steering Assembly - excessive play, loose or missing
hardware
*
*
*
*
Tie Rods - excessive play, bent rods, loose or missing
hardware
*
*
*
*
Rear Axle - fluid level, oil leakage, noise, loose or
missing hardware
*
*
*
*
Rear Axle - drain & replace fluid
R
Rear Suspension - shock oil leakage, worn bushings,
loose or missing hardware
*
*
*
Front Suspension - strut oil leakage, excessive play in
hubs or kingpins, worn bushings, loose or missing
hardware
*
*
*
*
Front Wheel Alignment - unusual tire wear
C&A
C&A
C&A
Throttle/Governor Linkage - operation & governed
speed
*
*
*
Air Filter Element - check & replace as necessary
*
*
Drive Belt - cracks, frayed, excessive wear
*
*
Fig. 4 Periodic Service Schedule
