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TROUBLESHOOTING GUIDE 

TG11

Overview

The G4 control module diagnostics can be used to detect electrical circuit failures in the brewer. When a circuit 

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A

Using the Diagnostics 

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 &OUFSUIFBDDFTTDPEFUIFOQSFTT

OK

 UIFEFGBVMUDPEF

JT

The 

MAIN MENU

TDSFFOXJMMBQQFBS1SFTT

Control 

Settings

1SFTT

Diagnostics

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DPOUBJOFSVOEFSUIFCSFXCBTLFUUIFOQSFTT

OK

.

 1SFTTBCVUUPOUPUFTUUIFEFTJSFEDJSDVJUPS

Auto Test

 

to test all circuits. If a button is highlighted green the 

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CSFXDZDMFBOEDIFDLGPSnVJEnPXUISPVHIUIFQVNQ

DIAGNOSTICS

Auto Test

Left

Right

Inlet Valve

Dump Vavle

Dump Vavle

Heating System

Cone Lock

Cone Lock

Level Probe

Bypass Valve

Bypass Valve

Pump

Warmer

Warmer

Curtis logo

Diagnostics Screen

Button layout varies based on model 

Display view varies 

with model

Содержание G4TP2S10A3500

Страница 1: ...G4 ThermoPro Series 1 5 Gallon Coffee Brewing System USER GUIDE READ AND SAVE THESE INSTRUCTIONS NOTICE TO INSTALLER Please leave this booklet with the machine 51 30 5 07 3 SFW...

Страница 2: ...7ZLQ 3 OHFWULFDO 6FKHPDWLF 73 6 ES49 OHFWULFDO 6FKHPDWLF 73 6 73 6 ES41 OHFWULFDO 6FKHPDWLF 73 6 6 OHFWULFDO 6FKHPDWLF 73 7 73 7 ES42 OHFWULFDO 6FKHPDWLF 73 7 ES52 7URXEOHVKRRWLQJ XLGH HQHUDO 7 7URXE...

Страница 3: ...elf 1 PH 220 V 23 0 34 5 A 3 x 2500 W 3W G 5100 7600 W 50 60 Hz 15 0 21 0 gal hr 56 8 79 5 l hr 73 7 Twin brewer 1 PH 220 V 23 0 34 5 A 3 x 2500 W 3W G 5100 7600 W 50 60 Hz 15 0 21 0 gal hr 56 8 79 5...

Страница 4: ...ve maintenance should be performed by an authorized Wilbur Curtis service technician 5P SFEVDF UIF SJTL PG mSF PS FMFDUSJD TIPDL 0 05 PQFO UIF TFSWJDF QBOFMT 5IFSF BSF OP VTFS serviceable parts inside...

Страница 5: ...ST QQMJBODFT DBO CF VTFE CZ QFSTPOT ZFBST BOE BCPWF XJUI SFEVDFE QIZTJDBM TFOTPSZ PS NFOUBM DBQBCJMJUJFT or lack of experience and knowledge if they have been given supervision or instruction concerni...

Страница 6: ...4FF UIF SPECIFICATIONS section for the correct size The water line should also be capable of being controlled by a shut off valve Do not connect the water line to a saddle valve or needle valve SFRVJS...

Страница 7: ...r than necessary 5 3 0130 45 5 0 4536 5 0 4 082019C WARNING Do not connect the power cord to the power supply until instructed to do so Setting Up 120 220 Volt Units for 220 240 Volt Operation 4 Remov...

Страница 8: ...ck out and tag the circuit breaker before connecting the power cable to the junction box WARNING Do not connect the power cord to the power supply until instructed to do so Front panel RQ JXUDWLRQ YDU...

Страница 9: ...USJDBM TQFDJmDBUJPOT UIF XBUFS UBOL UZQJDBMMZ requires 20 to 30 minutes to reach the factory set PQFSBUJOH UFNQFSBUVSF 8IFO UIF XBUFS IBT IFBUFE Ready to Brew should be on the display 24 FGPSF CSFXJOH...

Страница 10: ...wer will brew coffee based on the settings programmed into the universal control module UCM To change the settings see the PROGRAMMING GUIDE section 1 The brewer should be ON POmSN UIJT BU UIF SFBS UP...

Страница 11: ...brush for hard to clean areas Rinse with clean water then dry 3 Wipe the spray head area with a cloth soaked in a mild detergent solution Rinse with a cloth soaked with clean water removing any resid...

Страница 12: ...wer PS HBM EJTQFOTFST ESPQ one TABZ Z95 UBCMFU JOUP UIF CSFX CBTLFU PS HBM dispensers drop two TABZ Z61 tablets into the brew CBTLFU 4MJEF UIF CSFX CBTLFU XJUI KVTU UIF UBCMFU T JOTJEF JOUP UIF CSFX S...

Страница 13: ...soaked with detergent solution 11 Rinse Thoroughly rinse all parts with clean warm water Sanitize After rinsing place all faucet and gauge parts in a sink to be sanitized Immerse them in One 1SP DMFBO...

Страница 14: ...to air dry Cleaning Pour Pots Wash Wipe the exterior surfaces of the pour pot and lid with a sponge soaked with the detergent solution to remove spills and debris Fill the liner with the detergent sol...

Страница 15: ...JEF PG UIF NBDIJOF 130 3 6 H Status lights Brew Buttons Curtis logo Home Undo Scroll left right Return to previous Control symbols all symbols may not be present at the same time Display view varies w...

Страница 16: ...e Model Select Control Settings Brew Settings Recipes Combo Coffee Settings Summary Exit Temperature Settings Warmer Settings Quality Timer Energy Savings Satellite LED Color Sounds Diagnostics Displa...

Страница 17: ...UIF CFFQFS IFBSE FBDI UJNF B CVUUPO JT QSFTTFE PO PS PGG 5IF GBDUPSZ EFGBVMU TFUUJOH JT 0O Diagnostics SVOT UIF TZTUFN BVUP UFTU 4FF UIF Troubleshooting Guide for more details Display Settings Brew Ti...

Страница 18: ...S SJOTF WPMVNF JT P UP P Brew Settings Menu 8IFO ZPV mSTU FOUFS UIF SFX 4FUUJOHT QSPHSBNNJOH NFOV ZPV XJMM CF BTLFE UP TFMFDU QSFTT B 3 8 CVUUPO UP DIBOHF UIF TFUUJOHT GPS 5P QSPHSBN NPSF UIBO POF 3 8...

Страница 19: ...JPOBM UJNF GPS UIF XBUFS UP ESBJO GSPN UIF CSFX CBTLFU CFGPSF i SFXJOHw EJTBQQFBST GSPN UIF EJTQMBZ 5IF GBDUPSZ EFGBVMU TFUUJOH JT UXP NJOVUFT 5IJT GFBUVSF SFEVDFT UIF DIBODF UIBU UIF CSFX CBTLFU XJMM...

Страница 20: ...XJMM MJHIU JOEJDBUJOH UIBU EBUB JT USBOTGFSSJOH 5IJT QSPDFTT XJMM POMZ UBLF B TFDPOE UP DPNQMFUF Downloading the Software to the Brewer from the Flash Drive 1 4FMFDU UIF JEFOUJDBM CSFXFS ZPV XJTI UP N...

Страница 21: ...Brewer G4TP2S Single Coffee Brewer G4TP2 ROUGH IN DRAWING 041217A 20 75in 52 7cm 20 75in 52 7cm 24 00in 60 0cm 24 00in 60 0cm 8 38in 21 0cm 8 38in 21 0cm 35 14in 89 2cm 35 42in 90 0cm 4 00in 10 2cm 4...

Страница 22: ...19 2 20 35 10 24 17 35 27 18 11 26 22 9 36 3A 3B 30A 30B 6A 6B 1 14 21A 21B 34 23A 23B 35 32A 32B 16A 16B 31A 31B 28 35 33 36 4A 4B 7A 7B 15A 15B G4TP2S Main Chassis Exploded View Water tanks assembli...

Страница 23: ...ALVE BY PASS NON ADJUSTABLE WITH RESTRICTOR WC 2945 9 WC 10001 CONTROL MODULE UPM 120 220V G4 G4TP2S Recommended Parts to Stock ITEM PART DESCRIPTION 20 WC 103 SWITCH TOGGLE NON LIT DPST 25A 125 250VA...

Страница 24: ...TS RECOMMENDED PARTS 051618C 27 20 37 7 34 13 14 21 12 23 G4TP2T Main Chassis Exploded View Water tank assembly see section IP45 11 25 38 1A 1B 3A 3B 29A 29B 32A 32B 22A 22B 35 4A 4B 31A 31B 2A 2B 5A...

Страница 25: ...OLDER ASSY W 5A FUSE 22A WC 102 1 SWITCH TOGGLE NON LIT SPST 15A 125 6A 250VAC RESISTIVE 22B WC 103 2 SWITCH TOGGLE NON LIT DPST 25A 125 250VAC RESISTIVE 23 WC 5459 COVER TOP SS THERMOPRO 24A WC 3528...

Страница 26: ...SHOCK HEATING ELEMENT FOR SINGLE HEATING ELEMENT ITEM PART DESCRIPTION 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9 WC 43055 GUARD SHOCK RESET THERMOSTAT WC 522 10 WC 37266 KIT FITTING...

Страница 27: ...TANK 7 WC 4394 GUARD SHOCK HEATING ELEMENT FOR SIN GLE HEATING ELEMENT ITEM PART DESCRIPTION 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9 WC 43055 GUARD SHOCK RESET THERMOSTAT WC 522 10...

Страница 28: ...T SILICONE WASHERS 6 WC 1438 101 SENSOR TEMPERATURE TANK ITEM PART DESCRIPTION 7 WC 4382 GUARD SHOCK HTNG ELMNT DOUBLE 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9 WC 37365 KIT FITTING...

Страница 29: ...ed 4 Not Used 4 Vdd 5Vdc 5 12 Vac Input Back Light 5 Vss Logic_Common 6 Data_Communication First 7 Not Used 8 Not Used 1 Vss Logic_Common 2 TX Transmit 3 Vdd 5Vdc 4 RX Receive 5 Not Used 6 Not Used UC...

Страница 30: ...nsmit 3 Vdd 5Vdc 4 RX Receive 5 Not Used 6 Not Used UCM TOUCH SCREEN Pin Assignments USB Pin Assignments 6 Pin Connector UPM Pin Assignments r o t c e n n o C n i P 4 1 r o t c e n n o C n i P 0 2 r o...

Страница 31: ...2 Not Used 13 Warmer Right 13 Solid Stat e Relay Common 14 Warmer Left 14 UPM Ground 15 Bypass Valve Right 16 Bypass Valve Left 17 Not Used 18 Not Used 19 Current Sensor 20 Current Sensor 1 12 Vac Inp...

Страница 32: ...t 12 Not Used 13 Warmer Right 13 Solid St at e Relay Common 14 Warmer Left 14 Tank Ground 15 Bypass Valve Right 16 Bypass Valve Left 17 Not Used 18 Not Used 19 Current Sensor 20 Current Sensor 1 12 Va...

Страница 33: ...ogic_Common 3 Not Used 4 Not Used 4 Vdd 5Vdc 5 12 Vac Input Back Light 5 Vss Logic_Common 6 Data_Communication First 7 Not Used 8 Not Used 1 Vss Logic_Common 2 TX Transmit 3 Vdd 5Vdc 4 RX Receive 5 No...

Страница 34: ...UIF WBMWF VTJOH UIF EJBHOPTUJDT JO TFDUJPO 5 Water Not Hot Enough G UIF XBUFS IFBUT CVU JT OPU IPU FOPVHI mSTU DIFDL GPS UIF DPSSFDU UFNQFSBUVSF TFUUJOH PO UIF DPOUSPM QBOFM 3FQSPHSBN BT OFDFTTBSZ 2 G...

Страница 35: ...QQFBST PO UIF EJTQMBZ DIFDL GPS GBVMUZ XJSJOH BOE DPOOFDUJPOT CFUXFFO UIF VOJWFSTBM QPXFS NPEVMF 61 BOE UIF WBMWFT 2 G Brewing EPFT OPU BQQFBS PO UIF EJTQMBZ DIFDL GPS B GBVMUZ VOJWFSTBM DPOUSPM NPEVM...

Страница 36: ...JPO PVUMFU QPJOUT 3VO B CSFX DZDMF BOE DPOmSN UIBU UIF EVNQ CSFX WBMWF CZQBTT WBMWF BOE EJMVUJPO WBMWF PQFO EVSJOH UIF CSFX DZDMF IFDL GPS nPX UISPVHI BOZ FYJU QPJOU UIBU JT TMPX PS OPO FYJTUFOU PU BM...

Страница 37: ...PTJUJPO GPS TFDPOET UIFO CBDL 0 IFDL UP NBLF TVSF UIBU UIF nPX SBUF GSPN UIF XBUFS TVQQMZ MJOF NFFUT UIF NJOJNVN nPX SBUF TQFDJmDBUJPOT GPS UIF CSFXFS MTP DIFDL UIF XBUFS QSFTTVSF 4FF UIF 41 5 0 4 TFD...

Страница 38: ...JT BUUBDIFE UJHIUMZ to the tank and that heat sink compound was used A properly mounted sensor should have a resistance of around 7 k when the water is hot If not replace the sensor 3 Check to see if...

Страница 39: ...IFO QSPNQUFE QMBDF BO FNQUZ DPOUBJOFS VOEFS UIF CSFX CBTLFU UIFO QSFTT OK 1SFTT B CVUUPO UP UFTU UIF EFTJSFE DJSDVJU PS Auto Test to test all circuits If a button is highlighted green the DJSDVJU IBT...

Страница 40: ...ROR DESCRIPTION CAUSE Water Level Error LOO UXQ HUURU 2YHU RZ The water inlet valve has either been open for more than 10 minutes RQ WKH LQLWLDO WDQN OO RU KDV EHHQ RSHQ IRU VHFRQGV RQ ODUJH EUHZHUV D...

Страница 41: ...ical and plumbing codes Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment Improper water supply 7KLV LQFOXGHV EXW LV QRW OLPLWHG WR H...

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