PAGE 15
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BENCH TEST INSTRUCTIONS
Parts Needed:
Standard 1156 automotive bulb in a socket, charged 12V battery, alligator clip test
leads or wire and wire nuts, 51515 / 51516 quick plug with pigtails or push pins
Note:
If a quick plug pigtail is not available, push pins can be used to make
a direct connection to the female terminals of the Assure
™
quick plug housing.
CAUTION
Ensure that the brake controller wires, quick plug wires,
push pins and test leads do not make contact with each other or any
other metal surface – failure to do so may damage the brake controller.
Brake Controller Bench Test Setup
Connect the quick plug to the Assure
™
to provide accessible wires for bench testing.
Connect the white ground wire of the Assure
™
and the ground wire
of the bulb to the negative terminal of the 12V battery.
Leave the red brake input wire and blue output wire unconnected.
Connect the black battery wire of the Assure
™
to the positive terminal of the 12V battery.
If the brake controller is wired properly and the Assure
™
is operational,
the display will flash the current
'Load'
output followed by
'Not Connected'
.
Ensure the Assure
™
is level to the bench surface and connect the
signal wire of the bulb to the blue brake output wire of the Assure
™
.
