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Cuppone PZF/30, Руководство по предварительной установке и установке, Страница: 1 / 40

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Ed. 0121 -  70702570 REV02     Pizzaform - Pre-installation

PZF/30
PZF/35
PZF/40 
PZF/45
PZF/50

Pizzaform

HOT-FORMER

Pre-installation and installation manual

Содержание PZF/30

Страница 1: ...1 Ed 0121 70702570 REV02 Pizzaform Pre installation PZF 30 PZF 35 PZF 40 PZF 45 PZF 50 Pizzaform HOT FORMER Pre installation and installation manual ...

Страница 2: ...cal data 9 PZF 45 hot former technical data 9 PZF 50 hot former technical data 10 3 INSTALLATION 12 Safety instructions 12 Symbols applied to the machine 13 Transport 14 Preliminary operations 14 Positioning 14 Serial number plate reading 16 Electrical connection 17 Wiring diagrams 19 4 FINAL OPERATIONS 24 Check of correct installation 24 Preparing the appliance for use 25 Information on use to gi...

Страница 3: ...ealth and safety and systems in the workplace is protected from the weather has a maximum temperature of between 5 41 F and 35 C 104 F has a maximum humidity of 70 the appliance easily passes through doorways Fig 3 there are NO other sources of heat i e grills fry ers etc highly flammable substances or fuels i e gaso line petrol bottles of alcohol etc in the vicinity of the appliance It is absolut...

Страница 4: ...r appliances either hot or cold right hand side 50 mm 1 97 from walls 500 mm 19 7 if there are other appliances either hot or cold back 250 mm 9 85 minimum distance not to dam age the power cable top 1000 mm 40 smaller distances might dam age ceilings in particularly delicate and heat sen sitive materials The appliance is not suitable for recessed installation It is not allowed to rest any object ...

Страница 5: ...el prot nxA 30 single phase 230V 50Hz 1790 1790 370 3 95 17 2 3x2 5 2 x 20 three phase 3x230V 50Hz 1790 1790 550 4 13 10 4 4x1 5 3 x 16 three phase 3x400V N 50Hz 1790 1790 550 4 13 6 0 5x1 4 x 16 single phase 208V 60Hz 1790 1790 550 4 13 19 9 3xAWG14 2 x 25 three phase 3x208V 60Hz 1790 1790 550 4 13 11 5 4xAWG14 3 x 16 35 single phase 230V 50Hz 1790 1790 370 3 95 17 2 3x2 5 2 x 20 three phase 3x23...

Страница 6: ...S DISK OBTAINED COOKING RESULT Flared plates standard will produce disks which during cooking will develop an edge Alternatively plates are available without flaring that will form discs WITHOUT accumulation of dough in the peripheral area consequently these pizzas will NOT develop an edge during cooking TYPE OF PLATES DISK OBTAINED COOKING RESULT NON FLARED plates will produce disks which during ...

Страница 7: ... lever varies the distance between the two plates and therefore the thickness of the dough disk by moving the lever in a counter clockwise direction the thickness decreases moving it in a clockwise direction increases the thickness 6 Adjusting lever stop determines the minimum distance that can be set between the plates 7 Lifting point mount the eyebolt supplied 8 Circuit breaker only American mar...

Страница 8: ...easurements 540 x 680 x 970 mm 21 25 x 26 77 x 38 18 plate external dimensions 317 5 mm 12 5 pizza diameter Ø300 mm 12 5 working range dough ball weight from 160 g 0 35 lb to 300 g 0 66 lb PZF 35 hot former technical data hot former weight 143 kg 315 2 weight of packaging hot former 158 kg 348 3 lb hot former packaging measurements 540 x 680 x 970 mm 21 25 x 26 77 x 38 18 plate external dimensions...

Страница 9: ...g 500 4 lb hot former packaging measurements 620 x 770 x 1030 mm 24 40 x 30 31 x 40 55 plate external dimensions 457 2 mm 18 pizza diameter Ø450 mm 18 working range dough ball weight from 400 g 0 88 lb to 600 g 1 32 lb PZF 40 hot former technical data hot former weight 201 kg 443 1 lb weight of packaging hot former 218 kg 480 6 lb hot former packaging measurements 620 x 770 x 1030 mm 24 40 x 30 31...

Страница 10: ...0 hot former technical data hot former weight 217 kg 478 4 weight of packaging hot former 234 kg 515 8 hot former packaging measurements 620 x 770 x 1030 mm 24 40 x 30 31 x 40 55 plate external dimensions 508 mm 20 pizza diameter 500 mm 20 working range dough ball weight from 600 g 1 32lb to 800 g 1 76 lb ...

Страница 11: ... 30 59in 777mm 17 48in 444mm 19 88in 505mm PIZZAFORM 40 45 50 4 49in 114mm 27 17in 690mm 444mm 17 48in 25 98in 660mm 61 3 in 1557 mm 64 25 in 1632 mm PIZZAFORM 30 35 58mm 2 28 in 60mm 2 36 in 20mm 0 79 in 58mm 2 28 in 33mm 1 3 in 33mm 1 3 in PZF support technical data ...

Страница 12: ...quipment please do not remove damage or modify it These appliances are intended to be used for commercial applications for example in restau rant kitchens canteens hospitals and commer cial companies such as bakeries butcher shops etc but not for the continuous and mass pro duction of food To avoid risks if the power cable is damaged it must be replaced by the Retailer its service agent or qualifi...

Страница 13: ... macchina Non forzare ATTENTION In case of arrest of the plate switch off and turn on the machine Do not force it Installation Symbols applied to the machine WARNING When the plate stops switch the machine off and on again Do not force it WARNING Read the attached manual carefully before using the equipment Earthing symbol Equipotential Area with risk of finger and head crushing Risk of crushing f...

Страница 14: ... or pointed instruments Check that all the parts making up the product are in good condition and without any faults or breakages if that is not the case contact the Dealer for the procedures to follow Positioning Fig 7 Install the appliance in a room dedicated and suitable to the cooking of food having adequate air ventilation containing no flammable or explosive elements that complies with the cu...

Страница 15: ...roduct are available from the Manufacturer For the correct positioning of the product see page 11 Fig 9 Maintain the following minimum distances between the prod uct and the walls other appliances objects and combus tible materials Left hand side 500 mm 19 7 from walls to allow easy access to the electrics if this is not possible the distance can be re duced to 50 mm 1 97 but the appliance shall n...

Страница 16: ... and install the appliance in fire proof environments that are not at risk of explosion The floor of the installation room must have a surface fire proof finish too Serial number plate reading Fig 10 The serial number is on the left hand side of the appliance It provides important technical information that is vital in case of a request for maintenance or repair of the appliance please do not remo...

Страница 17: ... the appliance A remove the LH side panel of the product B let the cable through the cable clamp provided and C connect it to the terminal block correctly For a correct electrical connection the appliance must be included in an equipotential system Fig 13 in com pliance with the legislation in force This connection must be made between the various devices with the terminal marked with the equipote...

Страница 18: ...ase 208V 60Hz 1790 1790 550 4 13 19 9 3xAWG14 2 x 25 three phase 3x208V 60Hz 1790 1790 550 4 13 11 5 4xAWG14 3 x 16 40 single phase 230V 50Hz 2400 2400 750 5 55 24 1 3x2 5 2 x 25 three phase 3x230V 50Hz 2400 2400 750 5 55 13 9 4x2 5 3 x 16 three phase 3x400V N 50Hz 2400 2400 750 5 55 8 0 5x1 5 4 x 16 single phase 208V 60Hz 2400 2400 750 5 55 26 7 3xAWG14 2 x 32 three phase 3x208V 60Hz 2400 2400 75...

Страница 19: ... BF09 MC09 KA1 Top res half power BF09 MC09 KA2 Top res full power BF09 MC09 KB1 Bottom res half power BF09 MC09 KB2 Bottom res full power BF09 MC09 L Cooking chamber lights M1 Board cooling fan motor M Chimney opening motor RA1 2 3 Top heating elements RB1 2 3 Bottom heating elements ST Safety thermostat TB Terminal board TKA Top heating element thermocouple TR Transformer 50VA 230 12V AC ...

Страница 20: ...C09 KA2 Top res full power BF09 MC09 KB1 Bottom res half power BF09 MC09 KB2 Bottom res full power BF09 MC09 L Cooking chamber lights M1 Board cooling fan motor M Chimney opening motor RA1 2 3 Top heating elements RB1 2 3 Bottom heating elements ST Safety thermostat TB Terminal board TKA Top heating element thermocouple TR Transformer 50VA 230 12V AC Wiring diagrams ...

Страница 21: ...21 Ed 0121 70702570 REV02 Pizzaform Pre installation 3N400 50 60Hz Wiring diagrams ...

Страница 22: ... Safety contactor KM General contactor RS General disconnector Power input Delta connection Motor windings SB1 RL1 RL2 91310166 relay 91310167 relay holder base RL2 Plate down relay SQ1 SQ4 Lever microswitch SQ2 SQ3 SQ5 Threaded push button microswitch with roller FR1 motor thermal protection inside the wiring compartment Emergency mushroom button terminal block type INV Inverter terminal blocks B...

Страница 23: ...ct control panel C Motor start capacitor F Noise filter FU Fuses ID Digital input for remote ignition KM Contactor BF09 MC09 L Cooking chamber lights M1 Board cooling fan motor M Chimney opening motor PW B Power board RA1 2 3 Top heating elements RB1 2 3 Bottom heating elements ST Safety thermostat ST1 Klixon cooling fan TB Terminal board TC Thermocouple TR Light transformer 50VA 230 12Vac TR1 Tra...

Страница 24: ...will confirm the installation is complete and correct Positioning checks Is the installation room adequate and compliant with regulations correct ventilation maximum minimum temperature etc Is the appliance perfectly level Is the appliance resting on the base underneath and is this suitable to support its weight Have the minimum distances stated been complied with Has the protective film been remo...

Страница 25: ...chine for the first time or after long periods of inactivity Use and maintenance manual chapter How to switch the appliance ON and chapter How to set the parameters 3 Procedure for oiling and releasing the starch on the plates This operation serves to improve the smoothness of the dough on the plates and consequently the final result During this operation wear kitchen gloves and be very careful no...

Страница 26: ...r and lower plates in the example 70 C 158 F to know the set temperature that is to be reached press the E or F keys The LEDs next to the temperature supply some useful information LED ON the set temperature has not been reached yet and the elements of the plate are heating up to reach it ex 150 C 302 F it is not yet possible to form the disks LED OFF the set temperature has been reached it is pos...

Страница 27: ...careful not to burn yourself on the warm plates use personal protection equipment such as heat insulating gloves 9 Quickly remove the newly created disk and quickly roll it up into a ball like you do with a piece of paper to throw away Reposition the ball just created in the centre of the lower plate and proceed with a further pressing Repeat this operation 4 times 10 You will get an exhausted dou...

Страница 28: ...Wearing your gloves remove the prepared disk from the plate of the hot former and place it on the counter 5 wait for about 5 minutes and 6 then remove it a slight trace of humidity will be left on the counter 7 Lightly dust the moisture area with flour 8 Place the disc of dough on the flour and 9 use it to spread it evenly a solidified starch deposit will be created that will not allow the dough t...

Страница 29: ...29 Ed 0121 70702570 REV02 Pizzaform Pre installation Fig 18 4 7 8 6 5 5 sec 9 10 Final operations ...

Страница 30: ... is wet Fig 21 3 4 5 Prepare the dough disk as usual 6 Equipped with gloves remove the prepared disc from the plate of the hot former place it on the floured surface and 7 use it to spread the flour evenly 8 Wait about 5 minutes so that a starch crust is created which makes the pizza counter non stick in a completely natural way 9 If there is any excess flour brush it off with a soft bristle brush...

Страница 31: ...31 Ed 0121 70702570 REV02 Pizzaform Pre installation Fig 21 5 8 7 9 6 Final operations ...

Страница 32: ...RKED For excellent final results it is good to follow some indications on the characteristics of the dough to be processed WHAT IT DETERMINES RECOMMENDED VALUES WEIGHT OF THE DOUGH The correct weight of the dough to process is important for a good end result Model From To PZF30 160 g 0 35 pounds 300 g 0 66 pounds PZF35 200 g 0 44 pounds 350 g 0 77 pounds PZF40 250 g 0 55 pounds 450 g 1 pounds PZF4...

Страница 33: ...h which tends to shrink increase the contact time Increase it with a not fully ripe dough that tends to shrink DISTANCE BETWEEN THE PLATES This adjustment is used to reach the diameter of the dough disk not to fix its size for this adjustment act on the contact time When adjusting the weight of the dough ball to be pressed and the diame ter to be reached must be considered By turning the front lev...

Страница 34: ...not perfectly spherical Roll it until you get a spherical shape The temperature of the plates is too low Check the set temperature in case raise it up to 150 160 C The plate preparation procedure has not been carried out cleaning oiling and starch release Clean oil and carry out the starch releasing procedure on the plates see page 26 This operation must be carried out after each thorough cleaning...

Страница 35: ... B or the flattening setting is not correct C the dough disk may not have a well developed edge If your machine has the plates without the flaring it will not be possible to obtain the edge OPTIMAL RESULT the distance between the plates is correct the quantity of dough used is correct NON OPTIMAL RESULT the distance between the plates is correct the quantity of dough used is not enough Increase th...

Страница 36: ...place the gearbox The plate preparation procedure has not been carried out cleaning oiling and starch release Clean oil and carry out the starch releasing pro cedure on the plates see page 26 This operation must be carried out after each thorough cleaning of the plates During this operation wear kitchen gloves and be very careful not to burn yourself as the plates are very hot The pressed dough is...

Страница 37: ...ovement of the lower plate Alarm message it is an error due to the high temperature detected on the lower plate Check that the maximum top temperature that can be set is 200 C 392 F If the maximum temperature that can be set is higher than 200 C 392 F it means the factory settings have been tampered with contact the Manufacturer equal to 200 C 392 F the board must be replaced The top display shows...

Страница 38: ...g the emergency button To reset the conditions of use unlock the emergency button rotating it in a clockwise direction the display will show PIF 197 which is NOT an alarm but stands for the board version Power was disconnected and reconnected to the appliance PIF 197 is NOT an alarm it is the board version Problems during use ...

Страница 39: ...39 Ed 0121 70702570 REV02 Pizzaform Pre installation ...

Страница 40: ...CUPPONE 1963 Cuppone F lli S r l Via Sile 36 31057 Silea TV ITALY T 39 0422 361143 F 39 0422 360993 info cuppone com www cuppone com ...

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