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Chapter 1: Introduction

• Do not try to operate the system if it is damaged. Disconnect the power from the units and call your

local service representative

• Do not operate while condensation is present

• Use of the system in a manner not specified by these instructions may impair the safety protection

provided by the system. Do not operate the system outside its rated supply voltages or environmen-
tal range

• Omission to read the installation and user manuals or to comply with the warnings and references

contained herein can result in serious bodily injury or damages to the controllers

• Do not insert metal objects into the connectors

• Use the system only as specified, or the protection supplied by the product can be compromised

• Follow all installation and maintenance recommendations and consider all provided information

regarding product specifications and limitations

• Do not use the system if it does not operate correctly

• The enclosures must be closed and locked at all times, particularly when operating the system

• Use only specified replacement parts

What to look for when you receive your system

Inspecting your system and making sure you have received all expected parts helps avoid many hassles.

Shipment contents

Table 1-1

Complete enclosure without modules

EDGE MAIN CONTROLLER PRO

One Main Controller; One user and installation manual

EDGE 6-SLOT EXPANSION BOX WITH
HEATSINK PRO

One user and installation manual; One 6-Slot Expansion Box with
an external Heatsink

EDGE 6-SLOT EXPANSION BOX PRO

One 6-Slot Expansion Box without an external Heatsink; One user
and installation manual

EDGE 3-SLOT EXPANSION BOX WITH
HEATSINK PRO

One 3-Slot Expansion Box with an external Heatsink; One user and
installation manual

EDGE 3-SLOT EXPANSION BOX PRO

One 3-Slot Expansion Box without an external Heatsink; One user
and installation manual

Table 1-2

Modules for 3-Slot Expansion Box and 6-Slot Expansion Box

EDGE 8IN-4V-6REL FAILSAFE WITH
PLUGIN RELAY PRO

One Failsafe with plug-in relays and its plastic support

EDGE 8IN-4V-6REL FAILSAFE PRO

One Failsafe and its plastic support

EDGE 16IN-6REL WITH PLUGIN RELAY
PRO

One 16 inputs, 6 relays with plug-in relays and its plastic support

EDGE 16IN-6REL PRO

One 16 inputs, 6 relays and its plastic support

EDGE 4IN-8REL WITH PLUGIN RELAY
PRO

One 4 inputs, 8 relays with plug-in relays and its plastic support

EDGE 4IN-8REL PRO

One 4 inputs, 8 relays and its plastic support

Содержание EDGE 891-00516

Страница 1: ...3 NOTE Formore complete informationon theproduct pleaserefer to the manualontheUSBkey provided withyourEDGEorgotothe following websites http www automatedproduction com en apmanuals php http www cumberlandpoultry com sales and service manuals html 895 00692 ...

Страница 2: ...lock option Output interlock option Pit fans X X X Sidewall fans X X X Stir fans X X X Tunnel fans X X Heaters X X X X X Brooders X X X Ceiling inlets X X potentio meter Wall inlets X X potentio meter Natural curtains X pot whisker Tunnel inlets X pot whisker Natural chimneys X X X Lights X Cool cells X Water valves supply zone drain Mister fogger X Soaker X Water valves X Probe name Analog input ...

Страница 3: ...t please refer to the manual on the USB key provided with your EDGE manual or go to the following web sites AP website http www automatedproduction com en apmanuals php Cumberland website http www cumberlandpoultry com sales and service manuals html ...

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Страница 20: ... supporting and routing cables Grounding recommendations for the system Contact information Vendor Automated Production Systems AP Cumberland 1004 East Illinois St Assumption IL 62510 USA Technical support 712 239 1011 Phone 217 226 4449 Fax 217 226 3540 International phone 217 226 4401 International fax 217 226 4420 E mail apsales automatedproduction com Manufacturer GSI Electronics 5200 Armand F...

Страница 21: ...for the purpose of safety and is intended to be connected to an external system for protective grounding Functional Ground Terminal Primarily used for functional earth terminals which are generally associated with test and measurement circuits These terminals are not for safety earthing purposes but provide an earth reference point NOTE To emphasize points or remind readers of something or to indi...

Страница 22: ...be between 1 and 10 megohm Mohm Terms of use Read and follow all installation operation and maintenance information carefully before using the prod uct Refer to the user documentation for complete product specifications If the product is used in a manner not specified the protection provided by the product warranty will be void Using the product according to your function A responsible body is an ...

Страница 23: ...pecting your system and making sure you have received all expected parts helps avoid many hassles Shipment contents Table 1 1 Complete enclosure without modules EDGE MAIN CONTROLLER PRO One Main Controller One user and installation manual EDGE 6 SLOT EXPANSION BOX WITH HEATSINK PRO One user and installation manual One 6 Slot Expansion Box with an external Heatsink EDGE 6 SLOT EXPANSION BOX PRO One...

Страница 24: ...package the system in its original box or an equivalent and follow these instructions 1 Call the customer service department to get a Return Material Authorization RMA number Have on hand the system s serial number and date code found on the system s main board 2 Indicate clearly that the box is to be given to the repair department and attach a copy of the RMA number on the shipping label Contact ...

Страница 25: ...le output power modules SSR This module can have up to six plug in relays Two 24VDC outputs are available for power sensors EDGE 8IN 4V 6REL FAILSAFE Eight sensor inputs 4 20mA 0 5V temperature dry contact four 0 10V outputs with a possibility of con trolling up to four variable output modules SSR This module can have up to six plug in relays EDGE 16IN 6REL WITH PLUGIN RELAY 16 sensor inputs 4 20m...

Страница 26: ...hout variable output modules SSR If there are no variable output modules SSR in the Expansion Box 3 Slot Expansion Box 6 Slot Expansion Box the plastic enclosure does not have an external heat sink on it 3 Slot Expansion Box model with a Heat sink EDGE 3 SLOT BOX W HSK or E3PH _ ____ ...

Страница 27: ...numbering is defined as follows Power supply On the 3 Slot Expansion Box the power supply can be the 60W supply or the 120W supply On the 6 Slot Expansion Box the power supply can be only the 120W supply Variable output number is the number of variable output modules SSR installed in the Expansion Box A heatsink comes with a variable output installation If a 3 Slot Expansion Box is ordered the num...

Страница 28: ...ture should not go lower than 0 C 32 F and should not exceed 40 C 104 F Ensure there is sufficient ventilation around the unit Install the Expansion Boxes far from sources of vibrations and where they are not likely to get bumped IMPORTANT If you are not planning on installing the system immediately store the units in a cool dry place Requirements for the mounting structure Fix the enclosures into...

Страница 29: ...Chapter 1 Introduction ...

Страница 30: ...Expansion Box and to the EDGE 6 Slot Expansion Box NOTICE The heat sink on the back of the EDGE controller protrudes out the back of the enclosure This requires all connections to be at least 2 inches away from the wall in order to connect into the enclosure AP Cumberland recommends two installation possibilities Use a 6 inch by 6 inch electrical trough installed at least 12 inches below the enclo...

Страница 31: ...not to damage the electronic cards located inside the enclosure when drilling at the bottom of the enclosure NOTICE The use of flexible tube with water and dust tight connectors at both ends is acceptable Cable support Support the cables with clips or cable trays whenever possible to avoid damage at the connection points Cable routing NOTICE Never run low voltage 24V and less wires like communicat...

Страница 32: ...y a qualified contractor Grounding recommendations for the system A correctly grounded system protects your equipment from electrical surges and spikes CAUTION Each module must have its own ground connection from a common junction box Do not run the earth ground cable between the modules NOTICE The ground resistance levels must comply with local and national electrical codes IMPORTANT If outdoor c...

Страница 33: ...r to your local regulations and practices if an adequate grounding installation isn t possible Rod specifications for grounding The rod specifications are guidelines only Refer to your national and local regulations for compliance criteria Table 1 4 Grounding rod specifications Item Description Material Metallic normally steel core Rod surface The surface must be clean It cannot be coated with pai...

Страница 34: ...n Table 1 5 Grounding cable specifications cont d Item Description UL 1015 type 12 AWG 600 V 105 C 221 F green yellow insulated wire Maximum length 15 meters 50 feet Suggested cable Beldon 9912 color code 189 or equivalent ...

Страница 35: ... the main controller and Expansion Boxes Once in backup mode the plug in modules take over operation of the equipment con nected to them A plug in module only operate the equipment wired to it and not equipment on other plug in cards When using the EDGE for backup or failsafe operations there are certain rules you must follow when wiring your equipment Wiring for backup operations requiring temper...

Страница 36: ...puts of a given inlet must be on the same board Heaters must not be connected to the normally closed contact of a relay Both outputs on dual capacity heaters low and high fire must be connected to the same module Both outputs 0 10V and relay on variable heaters with a starter signal must be connected to the same module It is not possible to assign more than one variable output module to a 0 10V ou...

Страница 37: ...diagrams to know how to connect the 24VDC from PSU Controller groups must be divided by subgroups of two Expansion Boxes The terminal ground GND from 24VDC Green color on diagram block must be connected between controllers on each link See the Quick start guide in document number 895 00692 891 00516 for more information on both the power supply wired with no supply redundancy and with supply redun...

Страница 38: ...Chapter 2 Basic connections Figure 2 1 EDGE 3 Slot Expansion Box ...

Страница 39: ...e enclosures and lock the latch 2 Drill a hole the size of the your cable connectors or your rigid conduits at the bottom of enclosure 3 Open the enclosures and remove the plastic fragments Remove the cardboards marked Remove it from the EDGE 3 Slot and 6 Slot Expansion Boxes ...

Страница 40: ...IMPORTANT Mount the system into a wooden or metal frame Do not mount the system directly into the drywall NOTE Install the enclosures EDGE Main Controller 3 Slot Expansion Box 6 Slot Expansion Box with the hinges on the left hand side when facing the enclosure NOTE AP Cumberland recommends this kind of screw Flange Head Lag Screw for Wood Hot Dipped Galvanized Steel 1 4 Diameter 2 Long 1 Place the...

Страница 41: ...re servicing the system disconnect the main voltage supply 1 Unlock the Expansion Box and open the plastic cover 2 Disconnect the main voltage supply and ensure the box is completely powered down 3 Locate the plug in module slot where you need to add the plug in module 4 Position the plug in card so that it is aligned with the black connector on the backplane and so the red plastic handle aligns i...

Страница 42: ...ays are already installed on the plug in modules that are installed in the enclosure If you need to either add a plug in relay or replace an existing one you must do so correctly in order to ensure the proper functioning of the system What You Should Know WARNING Installation must only be performed by qualified service personnel WARNING Wear appropriate grounding devices such as an anti static wri...

Страница 43: ...y wires the maximum wires length is 150 meters 500 feet The recommended installation is 18 AWG for the communication wires at a length of 1200 meters 4000 feet The cable must be twisted pair and shielded The EDGE 3 Slot Expansion Box and the 6 Slot Expansion Box can supply up to 5 amperes to the modules WARNING When choosing the supply redundancy option only one Expansion Box must supply the Main ...

Страница 44: ...r the communication wires at a length of 1200 meters 4000 feet The cable must be twisted pair and shielded NOTICE For the small terminal blocks used for inputs and low voltage outputs use a tightening torque from 0 5N m 4 43lbf in to 0 6 N m 5 2lbf in to fasten a wire The communication network must be installed in a daisy chain topology The order of the wires is very important At both ends of netw...

Страница 45: ...the EDGE Main Controller 2 Connect the voltage source wire needed to switch in the terminal block named ALARM COM 3 Connect one load from the Alarm output terminal ALARM NO or terminal ALARM NC 4 From the load connect to the 24 VDC return Refer to the wiring diagrams for more information ...

Страница 46: ...rs used in a livestock house barn like temperature sensor relative humidity sensor and static pressure transmitter are already part of the built in equipment list The specifications are automatically set when such a sensor is configured NOTE A minimum wire gage of 18 AWG 1 mm2 is required for proper operation The maximum cable length allowed including cable extensions is 150 m 500 feet The cable m...

Страница 47: ...tput follows the variable output module SSR Each 0 10 VDC is in parallel with a 0 10 VDC variable output module SSR control output IMPORTANT Make sure each 0 10 VDC output is connected to the proper GND False alarms can result if the wires are not properly connected CAUTION Disconnect supply before servicing WARNING Lock the enclosure when wiring is complete or when servicing Use the nut and bolt ...

Страница 48: ...eaker In the case of the use of a SPST disconnecting switch connect the SPST disconnecting switch to cut the hot line with a neutral circuit case CAUTION Disconnect supply before servicing 1 From the Power source follow the wiring diagram to connect the main voltage supply to the sys tem s main inputs on the power supply 2 Open the disconnecting switch or breaker before wiring 3 Plug the wires L1 ...

Страница 49: ...follow the wiring diagram to connect the main voltage supply to the relay outputs 2 Locate the RELAY x terminals on the Module 3 Connect the voltage source L1 wire needed to switch in the terminal block named RELAY COM 4 Connect one load from the relay output terminal RELAY x NO or terminal RELAY x NC if it is available 5 From the load connect to the main voltage supply return L2 N IMPORTANT The m...

Страница 50: ...From the Power source follow the wiring diagram to connect the main voltage supply to the variable output modules SSR 2 Locate terminal 1 on the variable output module SSR 3 Pass the voltage source L1 wire through the hole in the current sensor before connecting the wire to terminal 1 on the variable module 4 Connect one load from terminal 2 to the variable module 5 From the load connect to the ma...

Страница 51: ...RS485 communication Safety B Communication bus 2 Signal B of RS485 communication Safety GND Communication bus 2 power supply return 3 Slot and 6 Slot Expansion Box Terminal name Description IN x Analog inputs can set in 0 5V mode in dry contact mode in 4 20mA mode in tempera ture mode Inputs are used for sensors temperature probes humidity probes static pressure probes water meters dry contacts GN...

Страница 52: ... SSR x Variable output 1 Variable output module SSR input high voltage from the main voltage supply source SSR x Variable output 2 Variable output module SSR output high voltage toward the loads Panel mount power supply L1 High voltage Input of the panel mount power supply Panel mount power supply L2 N High voltage Input of the panel mount power supply Panel mount power supply Protective Earth Pro...

Страница 53: ...Slot Expansion Box or 6 Slot Expansion Box GSI Electronics part number GSI Electronics part description Reference Fuse recommended by the manufacturer Recommended fuse model 127 00035 FUSE 6 3A FB 5X20MM 250V F1 F4 Schurter Inc 1 1012 Coin battery replacement on EDGE Main Controller GSI Electronics part number GSI Electronics part description Reference Battery recom mended by the manufacturer Reco...

Страница 54: ...C Extending a cable Solder all joints See number 2 in the following figure Use heat shrink tubing Cut the ground wire Do not connect it see number 1 in the following figure ...

Страница 55: ... to 10 C 32 to 50 F Non condensing 10 to 30 C 50 to 86 F 95 3 Non condensing 30 to 40 C 86 to 104 F 95 3 Non condensing IP rating IEC 60529 54 Nema Rating Nema 250 12 Flame Rating UL94 5VA V 0 Flame Rating IEC 60695 or IEC 60707 FV 0 IK rating degree of mechanical protection impact IEC 62262 08 Table 2 EDGE Main Controller dimensions and weight Enclosure dimensions Height 482 mm 19 inches Width 35...

Страница 56: ...ht 15966 grams 35 2 lbs Clearance around the enclosure Top 300mm 12 inches Bottom 300mm 12 inches Hinge Side 250mm 10 inches Latch Side 180mm 7 inches Table 3 6 Slot Expansion Box and 3 Slot Expansion Box ratings 6 Slot 100Vac 240Vac 10 50 60Hz 1 phase 120W 3 Slot 100Vac 240Vac 10 50 60Hz 1 phase 120W On Off outputs NO normally open contact motor inductive load 12A MAX Nb of Units Max current rati...

Страница 57: ...tiplied by its service factor For example 10A 2 5 A 1 5 SF 2 7 relay can drive up 2 fans NC normally closed contact Resistive loads electric heating element 120 208 240Vac 10A MAX NC normally closed contact Tungsten load 120 208 240Vac 3A MAX Minimum load of 0 2A NC normally closed contact DC load 24Vdc 5A MAX Current reading is not available in DC Minimum load of 0 2A NC normally closed contact L...

Страница 58: ...on used for test ing purpose Analog 0 5 Volts Sensor must be able to drive a 2k Ohms load which means the sensor must drive at least 2 5mA to ensure correct readings Accuracy of 30mV in a normal operation Allowable loss of performance in a noisy environment Accuracy of 80mV from initial reading with a voltage source of 1 precision used for test ing purpose Analog 4 20mA Sensor must be able to driv...

Страница 59: ...of 1 precision used for testing purpose Auxiliary outputs 0 10 VDC outputs 0 10VDC accuracy 1 means 0 1V output impedance 50 Ohms Max current per output 20mA for each output 24 VDC outputs 24 VDC 50 mA for each output Operational specifications Operating Temperature 0 to 40 C 32 to 104 F Storage Temperature 20 to 50 C 4 to 122 F Environment Type Indoor use only Pollution Degree 2 Installation Cate...

Страница 60: ...Flame Rating IEC 60695 or IEC 60707 FV 0 IK rating degree of mechanical protec tion impact IEC 62262 08 ...

Страница 61: ... Nominal OA Shield DCR 1 8 Ω 1000ft 20 C Nominal Attenuation Max dB 100ft 0 13 125 kHz 0 25 500 kHz 0 36 1 MHz Number of Twists 2 4 Twists foot min Table 2 DC Power cables Item Description Wire gauge 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG 1 pair twisted shielded 1 pair twisted shielded 1 pair twisted shielded 1 pair twisted shielded 1 pair twisted shielded Max length 150m 500 feet 300m 1000 feet 600m ...

Страница 62: ...ed for Communication 1 pair 15AWG twisted shielded for Power Table 3 Other Low voltage cables Item Description Cable type Twisted and shielded Minimum gauge 1 mm2 18 AWG Maximum sensor cable length 150 m 500 feet Sensor cables Potentiometer cables All other low voltage devices ...

Страница 63: ...lly followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag com AP and Cumberland are a part of GSI a worldwide brand of AGCO Corporation Copyright 2016 by GSI Electronics Printed in Canada CN ...

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