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1. Safety

6

PNEG-620-2

 Curtain Controller

Safety in Handling the Curtain Controller System

The Curtain Controller unit weights:

All precautions should be taken when lifting and/or moving the unit, to prevent the risk of physical injury.

Maximum Load

The Curtain Controllers with 15 RPM and 30 RPM gear motors can lift a maximum of 4000 lbs./1814 kg 
at a 2:1 pulley ratio. 60 RPM Gear motors can lift a maximum of 1000 lbs./453 kg at a 2:1 pulley ratio.

Safety in Maintenance

While the Curtain Controller is designed to keep maintenance to a minimum, some maintenance will be 
necessary in the course of the life of the machine. Do not attempt any repairs on the machine unless you 
are competent to do so. Remember that the Curtain Controller may operate under automatic control and 
start without warning. Never attempt any work on the Curtain Controller without first isolating the machine 
from the main power and locking the isolator so that only you can turn the power back ON.

Follow all guidelines given in the maintenance section on 

Page 13

 of this manual.

Before restarting the Curtain Controller, ensure that all electrical enclosures are locked closed and all 
guards and other safety measures are correctly fitted.

If in any doubt, contact your dealer or GSI for assistance.

Noise

Tests on this machine indicate noise levels at a position one meter from the drive unit, and 1.6 meters 
above the ground do not exceed 70 dBa, continuous “A” weighted sound pressure or 63 Pa, instantaneous 
“C” weighted sound pressure.

Model #

Weight

CC2415

104 lbs./47 kg

CC2430

CC2460

I2430-50

CC3615

119 lbs./54 kg

CC3630

CC3660

I3630-50

CC4815

135 lbs./61 kg

CC4830

CC4860

I4830-50

CC6015

151 lbs./69 kg

CC6030

CC6060

I6030-50

Содержание CC2415

Страница 1: ...PNEG 620 2 Curtain Controller Featuring the Enclosed Limit Switch and Pulley Covers Installation and Operation Manual PNEG 620 2 Date 09 20 13...

Страница 2: ...s equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be co...

Страница 3: ...13 Chapter 7 Troubleshooting Guide 14 Chapter 8 Parts List 15 Enclosed Limit Switch Assembly 16 Motor Components 18 Chapter 9 Installation Kit 22 AC180 A Installation Kit Purchased Separately 22 AC18...

Страница 4: ...ailure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death DANGER WARNING CAUTION NOTICE This is the safety alert symbol It is used to...

Страница 5: ...oller System Keep this manual with the Curtain Controller System or in a location where it can be readily accessed Failure to read this manual and its safety instructions is a misuse of the equipment...

Страница 6: ...nder automatic control and start without warning Never attempt any work on the Curtain Controller without first isolating the machine from the main power and locking the isolator so that only you can...

Страница 7: ...cated above the electrical box on the outside of the Curtain Controller DC 1948 is located on the electrical unit within the Curtain Controller DANGER DANGER DANGER DANGER DC 1948 Lockout power before...

Страница 8: ...ld lead to a fatal accident 1 Unpack the Curtain Controller remove the front cover and inspect the machine for visible defects 2 Select mounting configuration See examples of wall mount on Pages 25 27...

Страница 9: ...e 3C 6 Install pulleys brackets hand winches etc according to the appropriate mounting configuration 7 Install the cabling through the pulleys brackets hand winches etc according to appropriate mounti...

Страница 10: ...adjustment collar NOTE Be sure to tighten the limit switch adjustment collar Failure to do so can cause damage to the machine and barn Take up excess slack in the cable using the manual winch while p...

Страница 11: ...he Curtain Controller Pulling one curtain to the right of the Curtain Controller Pulling one curtain to the left of the Curtain Controller Curtain Controller is mounted horizontally Remove the cap plu...

Страница 12: ...cut a slot from the bottom of the pulley cover lip to the dimple on the cover s face When slotting the right pulley cover use the right dimple for placement When slotting the left pulley cover use the...

Страница 13: ...les pulleys brackets hand winches etc with the machine 1 Inspect the drive screw Lubricate liberally with a lithium grease of an NLGI No 2 consistency extreme pressure properties 2 Inspect and tighten...

Страница 14: ...overload or electrical wire short Repair or replace before reenergizing circuit 4 Motor failure 2 Check main panel circuit breaker or fuse 3 Check control circuit breaker and or fuse 4 Motor designed...

Страница 15: ...PNEG 620 2 Curtain Controller 15 8 Parts List 1 Enclosed Limit Switch Assembly See Pages 16 and 17 2 Motor Components See Pages 18 21...

Страница 16: ...8 Parts List 16 PNEG 620 2 Curtain Controller Enclosed Limit Switch Assembly...

Страница 17: ...Adjustment Rod 6 50 0146 48 Travel Adjustment Rod 6 50 0147 60 Travel Adjustment Rod 7 52 0321 Adjustment Rod Retainer 4 x 6 8 50 0159 Adjustment Collar 9 FH 1310 Cord Connector Heyco 10 FH 1309 Lock...

Страница 18: ...8 Parts List 18 PNEG 620 2 Curtain Controller Motor Components...

Страница 19: ...8 Parts List PNEG 620 2 Curtain Controller 19 Motor Components Continued...

Страница 20: ...8 Parts List 20 PNEG 620 2 Curtain Controller Motor Components Continued...

Страница 21: ...t with Bearing Cover Nut 1 22 52 0195 4 x 6 Electrical Box Assembly CC MAC 1 23 52 0021 Top Cover 1 24 52 0044 Caplug BPF 1 2 25 53 0007 Pulley Cover 2 26 52 0022 End Cap 1 27 S 280 Screw SDS 10 16 x...

Страница 22: ...lat Washer 3 8 7 16 I D x 1 O D YDP 4 4 S 6554 Tie Wire 8 Plastic 1 AC1821 Bracket 3 x 3 x 9 2 Pulleys Assembly Ref Part Description Qty 1 1821 Bracket 3 x 3 x 9 for 2 Pulleys 1 2 S 9206 Bolt U Bolt 3...

Страница 23: ...5 S 7373 Bolt HHCS 3 8 16 x 5 ZN Grade 2 2 6 S 7248 Bolt HHCS 3 8 16 x 6 ZN Grade 2 2 7 S 8395 Bolt HHCS 3 8 16 x 7 ZN Grade 2 4 8 8195 Rod Threaded 3 8 16 x 12 Grade 2 4 9 S 8762 3 16 Cable Clamp ZN...

Страница 24: ...8 16 x 6 ZN Grade 2 2 7 S 8395 Bolt HHCS 3 8 16 x 7 ZN Grade 2 2 8 8195 Rod Threaded 3 8 16 x 12 Grade 2 4 9 S 8762 3 16 Cable Clamp ZN Plated 8 10 1926 Hook Grab 1 4 Chain 2 11 1780 Handy Box Cover...

Страница 25: ...0A shows 1 2 cable configuration This means 1 foot 1 of cable movement at the machine equals 2 feet 2 of cable movement at the curtain Figure 10B The Figure 10B shows 1 1 cable configuration This mean...

Страница 26: ...his means 1 foot 1 of cable movement at the machine equals 1 foot 1 of cable movement at the curtain Outside Sidewall Mount Figure 10D The Figure 10D shows 1 2 cable configuration This means 1 foot 1...

Страница 27: ...PNEG 620 2 Curtain Controller 27 Inside Endwall Mount Figure 10E The Figure 10E shows 1 1 cable configuration This means 1 foot 1 of cable movement at the machine equals 1 foot 1 of cable movement at...

Страница 28: ...28 PNEG 620 2 Curtain Controller 11 Wiring Diagrams Potentiometer Wiring Diagram...

Страница 29: ...Diagrams PNEG 620 2 Curtain Controller 29 Control Box Wiring Ref Description A Ground B Neutral or L2 C Close Signal from Controller D Open Signal from Controller E Common to Controller F L1 Power A...

Страница 30: ...11 Wiring Diagrams 30 PNEG 620 2 Curtain Controller Wiring Diagram for 110V 60 Hz...

Страница 31: ...11 Wiring Diagrams PNEG 620 2 Curtain Controller 31 Wiring Diagram for 220V 50 60 Hz...

Страница 32: ...32 PNEG 620 2 Curtain Controller NOTES...

Страница 33: ...OSE OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exc...

Страница 34: ...applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Ph...

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