6
Specifications
Rated Line Pull
2000 lbs. (909 kgs.)
Motor Data
12V DC 0.8KW/1.1HP 24V DC 0.9KW/1.2HP
Gear Reduction Ratio
253:1
Cable (Dia. x L)
Φ0.19” x 50’ (Φ4.8mm x 15.24 m)
Drum Size
Φ1.5” x 3.15” (Φ38mm x 80mm)
Mounting Bolt Pattern
4.84” x 3” (123mm x 76mm) 4-M8
Line Pull & Rope Capacity Inlayer
Layer
Rated Line Pull lbs. (kgs.)
Total Rope on Drum ft (m)
1
2000 (909)
6.56 (2)
2
1617 (735)
14.76 (4.5)
3
1357 (617)
24.6 (7.5)
4
1169 (531)
36 (11)
5
1027 (467)
46 (14)
Pull, Speed, Amperes, Volts (First Layer)
Line Pull
Line Speed Ft/Min (m/Min)
Current A
lbs. (kgs.)
12V DC
24V DC
12V DC
24V DC
0
9 (2.74)
10 (3.05)
12
6
500 (227)
7.5 (2.28)
8.2 (2.5)
50
20
1000 (454)
5.9 (1.8)
6.5 (1.98)
80
45
2000 (909)
2 (0.6)
2.2 (0.67)
120
68
5.
While standing aside of the towing path,
press and hold the IN direction button on
the winch control (3). See Figure 19.
IN
OUT
Figure 19
6.
Press and hold the OUT button to reverse
direction.
NOTE: Wait until the motor stops before
reversing directions.
Maintenance
Lubrication
1.
All moving parts within the electric winch
have been lubricated with high temperature
lithium grease at the factory. No internal
lubrication is required.
2.
Lubricate the cable assembly periodically
using a light penetrating oil.
Cable Assembly Replacement
1.
Move the clutch handle to the OUT position
to disengage the clutch.
2.
Extend the cable assembly to its full length.
NOTE: Note how the existing cable is
attached to the inside of the drum.
3.
Remove the old cable assembly and attach
the new one.
4.
Move the clutch handle to the IN position
to engage the clutch and retract the cable
assembly onto the cable drum being careful
not to allow any kinking.
Troubleshooting
1.
Motor does not turn on.
•
Winch has an overload breaker.
•
Wait 30 seconds for auto-trip breaker
to reset.
•
Switch Assembly not properly connected.
•
Tighten connections at winch motor.
•
Loose battery cable connections.
•
Tighten the nuts on all cable
connections.
•
Defective switch assembly.
•
Replace switch assembly.
•
Defective motor.
•
Check for voltage at winch motor
posts with switch pressed. If voltage
is present, replace the motor.
•
Water has entered motor.
•
Allow it to drain and dry. Run in
short bursts without load until it is
completely dry.
2.
Motor runs, but cable drum does not turn.
•
Clutch handle not engaged.
•
Move the clutch handle to the IN
position. If the problem perisists, see
an authorized service technician.
3.
Motor runs, but slowly or without normal
power.
•
Insufficient current or voltage.
•
Battery weak, recharge the battery.
Run winch with vehicle motor
running.
•
Loose or corroded battery cbale
connections. Clean, tighten and
replace.
4.
Motor overheating.
•
Winch running time too long.
•
Allow winch to cool down
periodically.
5.
Motor only runs in one direction.
•
Defective switch assembly.
•
Replace switch assembly.
