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1644526G (406807)

2020-SEP-21

12

1644526G (406807)

2020-SEP-21

13

INSTALL HOSES - B-5 (BERT), C-8 (CHARLIE) & D-9 (DANIEL)

Study Fig. 9 very carefully before connecting hoses. Install a 90° street elbow and a 3/4” hose barb in the 

suction port on the bottom of the reservoir. Install a 1 1/16 ORB x 3/4” hose barb in the suction port of 

the pump and install a 3/4” ID suction hose. Secure the suction hose in place using hose clamps. Install a 

1 1/16 ORB x 3/8 NPT adapter and a 3/8 NPT 90° swivel adapter in the `IN’ port of the control valve and 

a 7/8 ORB x 3/8 NPT adapter in the pressure port of the pump. Connect a 72” long 3/8” hose between the 

pump and the valve.

Install 3/4 ORB male x 3/4 JIC male 90° adapters in the work ports of the control valve and 9/16 ORB 

male x 3/4 JIC male straight adapters in the ports on the cylinder. Connect the shorter 3/8” hose with 3/4 

JIC fittings from the `B’ port on the control valve to the base end port on the cylinder; connect the longer 

3/8” hose with 3/4 JIC fittings from the `A’ port to the rod end port. This will raise the hoist when the con

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trol lever is pulled back and lower it  when pushed forward.

INSTALL HOSES - D-10 (DAVID), E-15 (ERNIE) & F-18 (FLOYD) 

Study Fig. 10 very carefully before connecting the hoses. Install a 90° street elbow and a hose barb in the 

suction port on the bottom of the reservoir. Install a hose barb in the suction port of the pump and install 

the suction hose. Secure the suction hose in place using hose clamps.

Install a 90°swivel adapter in the `IN’ port of the control valve and install a reducing adapter in the pres-

sure port of the pump. Install the  1/2” ID, 72” long hose (3500 psi minimum pressure rating) from the 

pump to the valve. Install 7/8 ORB male x 3/4 JIC male 90° adapters in the work ports of the control valve. 

Install 3/4 ORB male x 3/4 JIC male straight adapters in the ports on the cylinder.

Connect the shorter 3/8” hose with 3/4 JIC fittings from the base end port of the cylinder to the `B’ port on 

the control valve. Connect the longer 3/8” hose with 3/4 JIC fittings from the rod end port of the cylinder 

to the `A’ port on the control valve. This will raise the hoist when the control lever is pulled back and lower 

it when pushed forward.

 




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NOTE

: The `A’ port is the `power-down’ port and has a pressure of only 500-1000 PSI; the `B’ port has 

full system pressure.

NOTE

: The `A’ port is the `power-down’ port and has a pressure of only 500-1000 PSI; the `B’ port has 

full system pressure.

Содержание LO-BOY

Страница 1: ...RUCK HOIST CRYSTEEL S Web Site E Mail Phone 507 726 2728 www crysteel com crysteel tbei com Toll Free 800 533 0494 Website www TBEI com E mail sales TBEI com THIS MANUAL MUST BE INCLUDED WITH THE VEHI...

Страница 2: ...lever is pushed forward 4 To raise the hoist pull the control lever back To hold the body in a raised position place the control lever in its center detent position To lower the hoist push the control...

Страница 3: ...CAPACITY FORMULA 32 SPECIFICATIONS 32 INSTALLATION INSTRUCTIONS GENERAL INFORMATION It is a good idea to look through these installation instructions before beginning to mount the hoist and hydraulic...

Страница 4: ...e frame angle Raise the front end of the gusset so it touches the top flange of the truck frame rail Be sure that the gusset does not interfere with the rear hinge operation Securely weld the gussets...

Страница 5: ...it much easier to connect the valve control cable to the valve Place this assembly against the outside of the truck frame on the same side as the pump Mark the truck frame for drilling using the moun...

Страница 6: ...s and a 3 4 hole for the control cable Assemble the control cable to the valve control head and assemble the valve control head and cover to the pedestal using 5 16 x 2 1 2 machine screws and hex lock...

Страница 7: ...ed forward INSTALLHOSES D 10 DAVID E 15 ERNIE F 18 FLOYD Study Fig 10 very carefully before connecting the hoses Install a 90 street elbow and a hose barb in the suction port on the bottom of the rese...

Страница 8: ...c oil should be changed more often ELECTRIC POWER UNIT MOUNTING GENERAL The electric power unit should be mounted close behind the cab either inside or outside the truck frame After determining where...

Страница 9: ...C 8 Charlie D 9 Daniel models install 9 16 ORB male x 3 4 JIC male adapters in both ports on the cylinder For the D 10 David E 15 Ernie F 18 Floyd models install 3 4 ORB male x 3 4 JIC male adapters...

Страница 10: ...venly spaced between the hoist mount and the rear hinge Weld them to the longbeams Align the body long beams carefully with the truck frame Securely weld the longbeams to the rear hinge brackets and t...

Страница 11: ...prop raise the body to the desired height shut off all power raise the prop arm to a free standing position Lower the body slowly until the body prop bracket contacts the prop arm saddle 4 To place t...

Страница 12: ...624895 1624895 1624213 1624264 1624674 1 2 Assy Cylinder 1621572 1621725 1622030 1624216 1624266 1624589 1 3 Mounting Angle 1629458 1629458 1629458 1629458 1629458 1629458 1 4 Assy Mount Pivot Driver...

Страница 13: ...1644452 1644452 1644452 1644452 1 23 Decal Lubrication 1644617 1644617 1644617 1644617 1644617 1644617 1 24 Decal Kit 1621809 1621809 1621809 1621809 1621809 1621809 1 25 Body Prop Kit Driver s Side 1...

Страница 14: ...13 1642813 1 19 Cap Screw Hex Hd 3 8 16 x 1 Gr 5 1642714 1642714 1642714 8 20 Gear Pump 4 GPM 9 Tooth 1644648 1644648 1644648 1 Gear Pump 4 GPM 11 Tooth 1644649 1644649 1644649 1 21 Cable Valve Contro...

Страница 15: ...43374 1 41 Breather Cap Splash Resistant 1644498 1644498 1644498 1 42 Adapter 9 16 ORBM x 3 4 JICM 1643375 1643375 1643375 1 43 Assy Pump Mounting Angle 1621438 1621438 1621438 2 44 Adapter 3 4 JICM x...

Страница 16: ...Cable Valve Control 120 1643211 1643211 1643211 1 Cable Valve Control 144 1643212 1643212 1643212 1 Cable Valve Control 180 1643213 1643213 1643213 1 Cable Valve Control 240 1643214 1643214 1643214 1...

Страница 17: ...the distance in inches from the center of the rear hinge to the center of the body Call this A 2 Measure the distance in inches from the center of the rear hinge to the forward crosstube on the hoist...

Страница 18: ...RRANTY Crysteel offers the most comprehensive warranty in the truck equip ment industry Crysteel warrants each product against defects in mate rial and workmanship for 60 months from the in service da...

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