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1644526G (406807)

2020-SEP-21

6

1644526G (406807)

2020-SEP-21

7

LOCATE AND INSTALL REAR HINGE

On single-axle trucks, the rear hinge must be located as close as possible behind the rear spring hanger. 

This will be 32 to 36 inches behind the center of the rear axle. On tandem axle trucks the center of the rear 

hinge should be located 42 to 50 inches behind the center of the rear tandems. Mark the rear of the truck 

frame for notching as shown in Figure 1. Notch the truck frame as marked.  Make sure the rear hinge is 

square with the truck frame and at the correct height. The top surface of the rear hinge bracket should be 

flush with the top of the angle mounting brackets of the hoist frame as shown in Figure 1. Securely weld 

the rear hinge to the truck frame. Cap the ends of the truck frame under the rear hinge. Weld the capping 

plates to the ends of the truck frame and to the bottom side of the rear hinge angle.


 

  

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On tandem-axle trucks, place the gussets in the corners formed by the truck frame rail and the rear hinge 

frame angle. Raise the front end of the gusset so it touches the top flange of the truck frame rail. Be sure 

that the gusset does not interfere with the rear hinge operation. Securely weld the gussets to the rear hinge, 

the truck frame rail and the top flange of the truck frame rail.

LOCATE HOIST

Determine where to mount the hoist on the truck. Please refer to the chart in Fig. 4 for the relationship 

between dump angle and “D” dimension. Measure forward from the center of the rear hinge pin and mark, 

on the truck frame, the location of the front crosstube of the hoist frame. Place the hoist on the truck frame 

and clamp the hoist pivot pads to the truck frame. The back end of the hoist must be supported by a  cross-

member in the truck frame. The top of this crossmember may be up to 1” below the top of the truck frame. 

The “CM” dimension shows the location for this crossmember. Make sure the hoist frame is centered on 

and square with the truck frame. 

If desired, the hoist can be turned end for end for a ‘Reverse’ mount. This does not affect the lifting capac

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ity.

WARNING!  LOCATING THE REAR HINGE FARTHER BACK THAN 

RECOMMENDED MAY CAUSE UNDUE STRESS IN THE TRUCK FRAME, 

AND MAY CAUSE INSTABILITY DURING THE LIFTING CYCLE!

 

 

 

 

 

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Содержание LO-BOY

Страница 1: ...RUCK HOIST CRYSTEEL S Web Site E Mail Phone 507 726 2728 www crysteel com crysteel tbei com Toll Free 800 533 0494 Website www TBEI com E mail sales TBEI com THIS MANUAL MUST BE INCLUDED WITH THE VEHI...

Страница 2: ...lever is pushed forward 4 To raise the hoist pull the control lever back To hold the body in a raised position place the control lever in its center detent position To lower the hoist push the control...

Страница 3: ...CAPACITY FORMULA 32 SPECIFICATIONS 32 INSTALLATION INSTRUCTIONS GENERAL INFORMATION It is a good idea to look through these installation instructions before beginning to mount the hoist and hydraulic...

Страница 4: ...e frame angle Raise the front end of the gusset so it touches the top flange of the truck frame rail Be sure that the gusset does not interfere with the rear hinge operation Securely weld the gussets...

Страница 5: ...it much easier to connect the valve control cable to the valve Place this assembly against the outside of the truck frame on the same side as the pump Mark the truck frame for drilling using the moun...

Страница 6: ...s and a 3 4 hole for the control cable Assemble the control cable to the valve control head and assemble the valve control head and cover to the pedestal using 5 16 x 2 1 2 machine screws and hex lock...

Страница 7: ...ed forward INSTALLHOSES D 10 DAVID E 15 ERNIE F 18 FLOYD Study Fig 10 very carefully before connecting the hoses Install a 90 street elbow and a hose barb in the suction port on the bottom of the rese...

Страница 8: ...c oil should be changed more often ELECTRIC POWER UNIT MOUNTING GENERAL The electric power unit should be mounted close behind the cab either inside or outside the truck frame After determining where...

Страница 9: ...C 8 Charlie D 9 Daniel models install 9 16 ORB male x 3 4 JIC male adapters in both ports on the cylinder For the D 10 David E 15 Ernie F 18 Floyd models install 3 4 ORB male x 3 4 JIC male adapters...

Страница 10: ...venly spaced between the hoist mount and the rear hinge Weld them to the longbeams Align the body long beams carefully with the truck frame Securely weld the longbeams to the rear hinge brackets and t...

Страница 11: ...prop raise the body to the desired height shut off all power raise the prop arm to a free standing position Lower the body slowly until the body prop bracket contacts the prop arm saddle 4 To place t...

Страница 12: ...624895 1624895 1624213 1624264 1624674 1 2 Assy Cylinder 1621572 1621725 1622030 1624216 1624266 1624589 1 3 Mounting Angle 1629458 1629458 1629458 1629458 1629458 1629458 1 4 Assy Mount Pivot Driver...

Страница 13: ...1644452 1644452 1644452 1644452 1 23 Decal Lubrication 1644617 1644617 1644617 1644617 1644617 1644617 1 24 Decal Kit 1621809 1621809 1621809 1621809 1621809 1621809 1 25 Body Prop Kit Driver s Side 1...

Страница 14: ...13 1642813 1 19 Cap Screw Hex Hd 3 8 16 x 1 Gr 5 1642714 1642714 1642714 8 20 Gear Pump 4 GPM 9 Tooth 1644648 1644648 1644648 1 Gear Pump 4 GPM 11 Tooth 1644649 1644649 1644649 1 21 Cable Valve Contro...

Страница 15: ...43374 1 41 Breather Cap Splash Resistant 1644498 1644498 1644498 1 42 Adapter 9 16 ORBM x 3 4 JICM 1643375 1643375 1643375 1 43 Assy Pump Mounting Angle 1621438 1621438 1621438 2 44 Adapter 3 4 JICM x...

Страница 16: ...Cable Valve Control 120 1643211 1643211 1643211 1 Cable Valve Control 144 1643212 1643212 1643212 1 Cable Valve Control 180 1643213 1643213 1643213 1 Cable Valve Control 240 1643214 1643214 1643214 1...

Страница 17: ...the distance in inches from the center of the rear hinge to the center of the body Call this A 2 Measure the distance in inches from the center of the rear hinge to the forward crosstube on the hoist...

Страница 18: ...RRANTY Crysteel offers the most comprehensive warranty in the truck equip ment industry Crysteel warrants each product against defects in mate rial and workmanship for 60 months from the in service da...

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