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FSZ Series

Oil-Fired Steam Boilers

InStallatIOn InStructIOnS

These instructions must be affixed on or adjacent to the boiler

Models:

•

FSZ080

•

FSZ100

•

FSZ130

•

FSZ160

Warning

: Improper installation,

adjustment, alteration, service or

maintenance can cause property

damage, injury, or loss of life.

For assistance or additional

information, consult a qualified

installer, service agency or the oil

supplier. Read these instructions

carefully before installing.

E S I G N E D T O

E A D

Manufacturer of Hydronic Heating Products

P.O. Box 14818 3633 I. Street

Philadelphia, PA 19134

www.crownboiler.com

Содержание FSZ080

Страница 1: ...djustment alteration service or maintenance can cause property damage injury or loss of life For assistance or additional information consult a qualified installer service agency or the oil supplier R...

Страница 2: ......

Страница 3: ...r service Improper installation adjustment alteration service or maintenance may cause serious property damage personal injury or death DO NOT DISCONNECT PIPE FITTINGS on the boiler or in the heating...

Страница 4: ...the Boiler 7 VI Air for Combustion Ventilation 8 VII Venting 13 VIII System Piping 15 IX Indirect Tankless Water Heater Piping 19 X Fuel Line Piping 22 XI Wiring 25 XII Start Up Checkout 30 XIII Serv...

Страница 5: ...8 1 4 30 6 19 7 19 3 27 29 744 FSZ160 34 1 4 36 7 24 1 23 8 34 29 881 Maximum working pressure Steam 15psi TABLE 2 2 RATING DATA BOILER MODEL BURNER INPUT HEATING CAPACITY MBH AHRI NET RATINGS MINIMUM...

Страница 6: ...T COVER SMOKEBOX COLLAR SAFETY VALVE CLEAN DRAIN VALVE 2 FRONT SUPPLY 2 REAR SUPPLY 1 1 2 RETURN 4 9 16 5 11 16 11 1 4 TOP VIEW RIGHT VIEW FRONT VIEW ARRANGEMENT NOTE THIS DIMENSION INCREASES AND IS C...

Страница 7: ...uthority having jurisdiction In the absence of an authority having jurisdiction installation must be in accordance with this manual and the latest edition of Installation of Oil Burning Equipment ANSI...

Страница 8: ...upplied is the correct one for the boiler The crate tag on the boiler lists the Crown part numbers for the Beckett and Riello burner cartons that may be used with it 2 Remove the burner mounting bolts...

Страница 9: ...ont 24 from front jacket surface Left Side 6 Right Side 6 18 is required for tankless heater service Rear 12 Top 6 Single Wall Chimney Connector to combustible construction 18 A 24 service clearance i...

Страница 10: ...ied to areas such as joints around window and door frames between sole plates and floors between wall ceiling joints between wall panels at penetrations for plumbing electrical and gas lines and at ot...

Страница 11: ...ing and the bottom edge of the lower opening must be within 12 of the floor Figure 6 0 Each opening must have a free area of 1 square inch per 1000 BTU hr input of all fuel burning appliances in the b...

Страница 12: ...10 FIGURE 6 0 BOILER INSTALLED IN CONFINED SPACE ALLAIR FROM INSIDE FIGURE 6 1 ALLAIR FROM OUTDOORS VENTILATED CRAWL SPACE AND ATTIC...

Страница 13: ...11 FIGURE 6 2 ALLAIR FROM OUTDOORS VIA VENTILATED ATTIC FIGURE 6 3 ALLAIR FROM OUTDOORS USING OPENINGS INTO BOILER ROOM...

Страница 14: ...12 FIGURE 6 4 ALLAIR FROM OUTDOORS USING HORIZONTAL DUCTS INTO BOILER ROOM...

Страница 15: ...iameter 4 Do not vent this appliance into any portion of a mechanical vent system operating under positive pressure 5 Do not connect the boiler into a chimney flue serving an open fireplace or other s...

Страница 16: ...regulator shall be used 12 Secure all joints in the vent connector system with sheet metal screws This includes the joint between the vent connector and the boiler collar see Figure 7 0 Detail A as w...

Страница 17: ...Failure to heat one or more radiators Avoid the common piping mistakes shown in Figure 8 2 This applies even if the existing boiler has one of the piping mistakes shown in Figure 8 2 and appears to b...

Страница 18: ...16 FIGURE 8 1 STEAM BOILER PIPING FOR GRAVITY RETURN...

Страница 19: ...not create a hazard or cause property damage if the valve opens The end of the discharge pipe must terminate in an unthreaded pipe If the safety valve discharge is not piped to a drain it must termin...

Страница 20: ...1 4 Pressure Limit C 3 4 Probe LWCO D 1 2 Water Gauge Glass E 2 Supply Front Rear Tappings F 3 4 Safety Valve G 1 1 2 Condensate Return Reduced to 1 1 4 on FSZ080 100 130 H 1 1 4 Optional Front Return...

Страница 21: ...n the boiler and the circulator inlet All piping between the boiler and the circulator inlet should be 1 regardless of the size of the piping required in the rest of the system See Figure 11 2 in Part...

Страница 22: ...obe or Ball Valve Recommended Used to adjust the flow through the entire tankless heater system if needed TANKLESS HEATER PIPING FSZ Series boilers equipped with tankless heaters are supplied with a H...

Страница 23: ...require periodic gasket replacement or other maintenance which requires removal of the heater from the boiler Install unions anywhere in the tankless heater piping that will facilitate removal of the...

Страница 24: ...roblems if the suction line is not completely airtight A two pipe lift system is therefore preferred to a one pipe lift system c TWO PIPE GRAVITY SYSTEM not recommended A vertical distance from top of...

Страница 25: ...manufacturer s instructions for tube sizing information 8 Never install manual shut off valves in the return piping of a two pipe system 9 Install a listed flexible oil line s at the burner to facili...

Страница 26: ...24 FIGURE 10 2 TWO PIPE GRAVITY FEED SYSTEM NOT RECOMMENDED FIGURE 10 3 TWO PIPE LIFT SYSTEM...

Страница 27: ...n nections are made inside the junction box on the right side of the boiler as follows also see Figures 11 0 and 11 1 Connect Hot black to black pigtail in junction box Connect Neutral white to white...

Страница 28: ...tat will energize the relay making both sets of contacts One set of these contacts then energizes the cir culator The other set of contacts will make the R and G contacts on the R8285D control firing...

Страница 29: ...27 FIGURE 11 0 WIRING CONNECTIONS DIAGRAM STEAM CG450 PROBE LWCO...

Страница 30: ...28 FIGURE 11 1 CONNECTIONS WIRING DIAGRAM FOR BURNER SPECIFIC PRIMARY CONTROL...

Страница 31: ...29 FIGURE 11 2 INDIRECT WATER HEATER FIELD WIRING...

Страница 32: ...ith 2 fuel oil meeting ASTM D396 specifications oil piping has been tested and is air tight and shutoff valve s are closed 5 Check initial settings of oil burner air band and air shutter head setting...

Страница 33: ...le drip after burner stops Cycle burner on and off 5 to 10 times to purge air completely 24 Check thermostat operation by raising or lowering its set point as required cycling burner on and off 25 Ver...

Страница 34: ...ng from the boiler drain valve to a location where hot water can be safely discharged Drain approximately five gallons of water from the boiler and mix in an appropriate amount of an approved boil out...

Страница 35: ...8 2 9 5 DRAFT IN FLUE in w c 0 to 0 02 0 to 0 02 0 to 0 02 0 to 0 02 MAX SMOKE Bacharach Scale 1 1 1 1 FLUE CO2 MIN MAX 11 5 12 8 11 5 12 8 11 5 12 8 11 5 12 8 TABLE 12 1b RIELLO BURNER CONFIGURATION...

Страница 36: ...is fired d Fire the boiler and allow it to steam until 2 5 psi is registered on the gauge e Turn off the burner and immediately fully open the 1 1 4 valve f Allow the boiler to blow down until either...

Страница 37: ...ris in the bottom of the combustion chamber and smoke box g Clean the Combustion Chamber Use a wire or fiber bristle brush to clean the surfaces of the combustion chamber Vacuum all loose debris in th...

Страница 38: ...Service the oil burner a Replace oil nozzle with identical make and model see Table 12 1 b Inspect the electrodes Replace if they are deteriorated Make sure that the electrode position is set accordin...

Страница 39: ...g sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately f...

Страница 40: ...g in odor complaints 6 Dirt The use of a fuel filter is good practice Accidental accumulation of dirt in the fuel system can clog the nozzle or nozzle strainer and produce a poor spray pattern from th...

Страница 41: ...39 Notes...

Страница 42: ...LESS POCKETS 410021 1 1 1 10 SWING DOOR INSULATION WITH POCKETS 410023 1 11 1 2 DIA ROPE GASKET SWING DOOR 410024 1 1 1 1 12 1 8 DIA ROPE GASKET OBSERVATION PORT 410032 1 1 1 1 13 OBSERVATION PORT COV...

Страница 43: ...41...

Страница 44: ...33 REAR JACKET PANEL 420301 1 1 1 1 34 TOP JACKET PANEL 1 420323 420323 420324 420325 35 JUNCTION BOX 960155 1 1 1 1 37 FIBERGLASS INSULATION WRAPPER 1 422303 422303 422304 422305 40 POWER RECEPTACLE...

Страница 45: ...43...

Страница 46: ...1 3 4 NPT 90 ELBOW 95 057 1 1 1 1 62 3 4 NPT X 8 LONG NIPPLE 950008 1 1 1 1 63 3 4 NPT SAFETY VALVE 15 PSI CONBRACO 13 512 B15 95 079 1 1 1 1 64 1 1 2 NPT X 3 NIPPLE 950023 1 1 1 1 65 1 1 2 NPT CAP 95...

Страница 47: ...45...

Страница 48: ...the drop header piping as listed in Table A 1 for the FSZ080 FSZ100 and FSZ130 and in Table A 3 for the FSZ160 Installation of Dropped Header Gravity Return Piping Kit 1 Assemble Dropped Header Gravi...

Страница 49: ...le 2 7 2 x 3 Nipple FSZ080 and FSZ100 or 2 x 9 Nipple FSZ130 1 8 2 x 4 1 2 Nipple 3 9 2 Tee 2 10 2 1 1 2 Reducing Elbow 1 11 1 1 2 x 8 Nipple 1 12 1 1 2 Union 1 13 1 1 2 x 5 1 2 Nipple 1 14 1 1 2 Wye...

Страница 50: ...w 4 5 2 x 15 Nipple 2 6 2 x 7 Nipple 2 7 3 x 2 Reducing Elbow 2 8 3 x 9 Nipple 1 8A 3 x 10 Nipple 1 9 3 Union 1 10 3 x 5 Nipple 2 11 3 x 3 x 2 Tee 1 12 3 Tee 1 13 2 x 7 Nipple 1 13A 2 x 5 Nipple 1 14...

Страница 51: ...Notes...

Страница 52: ...PN 980265 FSZ Rev 3 07 13 Manufacturer of Hydronic Heating Products P O Box 14818 3633 I Street Philadelphia PA 19134 www crownboiler com...

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