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  6)  Start the boiler. Immediately take a smoke. If any smoke is present, open the air adjustment to    

    obtain a zero smoke. 

  7)  Allow boiler to warm up for about 15 minutes or until the binder has completely burned out of    

    the  combustion chamber. Adjust the air to obtain a CO2 between 11.0% and 12.5% with a zero    

    smoke. If a zero smoke cannot be obtained in this range of CO2s, see “Service Notes” on 

    page 18.

  8)  Cycle the boiler several times to make sure that the light-offs are smooth and reliable.

  9)  Allow the boiler to fire until the water temperature reaches the high limit setting. Confirm that    

    the high limit shuts down the burner.

  10) Confirm that the thermostat/s cycle the burner and the appropriate circulator/s and/or zone  

 

    valves.

  11) Recheck the piping for leaks. Repair any leaks found at once.

  12) Inspect the vent system for flue gas leaks. Repair any leaks found before leaving the boiler in    

    operation.

X Service Notes

  1)  The pressure switch on the ODV is designed to protect the boiler against blockages in the vent    

    or intake piping. The electrical contacts on this switch are connected to “T-T” on the burner’s    

    primary control and are normally closed. This pressure switch is equipped with an orifice on the    

    negative pressure side of so that the blockage must be present for several seconds before the  

 

    switch shuts down the burner.  

 

    In the event that a blockage appears in either side of the vent/ intake piping, the pressure switch    

    will open the burner after a delay of 10 –60seconds. The burner will go into post purge and  

 

    then shut down. After a delay of approximately 4 seconds it will go into pre-purge. If the block-   

    age is still present, the burner will cycle in and out of pre-purge at intervals of approximately 20   

    seconds until the blockage is removed or power to the burner is interrupted.

    Each size ODV boiler has a different pressure switch setting:

      Model 

 

 

Switch Contacts Open on Pressure Rise 

      ODV-75   

 

 

0.23 +/- 0.025” w.c.

      ODV-100   

 

 

0.305 +/- 0.025” w.c.

      ODV-125   

 

 

0.45 +/- 0.025 “ w.c.

       Route the 1/8 silicone tubing shipped wrapped over the intake collar along the left side of the    

    jacket to the hose barb on the 7 x 4 adapter. Use the cable clamps provided to attach this hose to    

    the left side jacket panel. Figure 23 shows the pressure switch tubing connections.

NOTE

The ODV boiler is equipped with a ceramic combustion chamber. On initial start-up, 

the binder on this chamber will burn out, possibly resulting in a yellow spot on smoke 

paper. This binder should burn out in approximately 30 minutes of operation and 

should not reappear. Successive smoke readings taken over this 30-minute “burn-out” 

period should result in decreasing amounts of yellow on each smoke spot. 

Содержание Freeport ODV Series

Страница 1: ...ation consult a qualified installer or service agency This boiler requires a special venting system Read these instructions carefully before installing These instructions must be affixed on or adjacen...

Страница 2: ......

Страница 3: ...Product Description 1 Specifications 2 Before Installing 3 Locating The Boiler 3 Vent System Installation 4 System Piping 13 Fuel Piping 17 Wiring 18 Start Up And Checkout 19 Service Notes 20 Mainten...

Страница 4: ...n the building Do not install a barometric damper or vacuum relief valve in the vent system of this boiler CAUTION Moisture and ice may form on the surfaces around the vent termination To prevent dete...

Страница 5: ...ipe 4 I D Corrugated Aluminum Maximum Inlet pipe length 20 ft Maximum Wall Thickness in which Terminal is Installed 12 D O E HEATING IBR NET FIG 1 NO INPUT CAPY RATING DIMENSION MODEL SECTIONS Gal hr...

Страница 6: ...turer s boiler sizing guidelines For systems including a Crown Mega Stor indirect water heater size the boiler to have either the DOE Heating Capacity required for the Mega Stor or the net rating requ...

Страница 7: ...ft horizontally from doors windows or gravity air inlets Do not put terminal under windows which can be opened Fig 2 f Terminal must be close enough to boiler to be connected to it using the vent comp...

Страница 8: ...5...

Страница 9: ...l if any damage is apparent b Remove the combustion air tee assembly from the vent terminal Set the tee aside for later use c After determining the location of the vent terminal Figures 2 3 4 cut a 7...

Страница 10: ...7...

Страница 11: ...nal outer pipe with at least 3 sheet metal screws evenly spaced apart not included b Perform step 3c only after installing the flexible oil vent pipe to the inner pipe on the terminal as outlined in s...

Страница 12: ...steel cap screws inserted into the three tapped holes in the appliance collar and tighten Figure 6b g Apply red silicone sealant to the end of the adapter and anchoring screws Figure 7b h After testin...

Страница 13: ...ar with 3 1 4 20 x 1 2 stainless steel cap screws inserted into the three tapped holes in the vent collar and tighten Figure 8b h Apply red silicone sealant to the end of the adapter and anchoring scr...

Страница 14: ...9a b Slide Cover Sleeve onto end of vent pipe a few inches back from end of outer vent pipe Figure 9a c Slide Cover Ring over stop bead on termination inner pipe or appliance adapter Figure 9a d Assem...

Страница 15: ...cover sleeve clamp Figure 9d j To maintain 3 clearance to combustibles wrap minimum 1 1 2 thick ceramic insulation installer supplied around the exposed portion of the termination inner pipe Figure 9d...

Страница 16: ...valve discharge piping through an area that is prone to freezing The termination of the relief valve discharge piping must be in an area where it is not likely to become plugged by debris 2 Circulato...

Страница 17: ...t and the boiler Use a low water cut off that breaks the line voltage electrical supply to the boiler 7 Manual Reset High Limit Required by some codes This control is required by ASME CSD 1 and some o...

Страница 18: ...throttling valves shown If the circulator is mounted on the supply the bypass must be on the discharge side of the circulator 3 Low Temperature Systems Some systems such as radiant tubing systems requ...

Страница 19: ...ns of fresh water Systems which are open to the atmosphere If the boiler is to be used in such a system it must be separated from the oxygenated water being heated with a heat exchanger as shown in Fi...

Страница 20: ...nerally require the installation of a bypass plug when converted for use in a two pipe system See the pump instructions for specific information Also note the following 1 If the boiler is being instal...

Страница 21: ...oltage hot L2 Line voltage neutral C1 Circulator hot C2 Circulator neutral T T 24 volt thermostat connections Green Screw in L7248A Ground connection This boiler must be wired to a dedicated circuit h...

Страница 22: ...nnected to a one pipe system purge the suction line in accordance with the instructions supplied with the pump WARNING If antifreeze is used in the system it must be a nontoxic type such as propylene...

Страница 23: ...de of so that the blockage must be present for several seconds before the switch shuts down the burner In the event that a blockage appears in either side of the vent intake piping the pressure switch...

Страница 24: ...th ASTM D 396 e Check for oil leaks in the nozzle line and pump seal f Nozzle may be defective or partially plugged replace with an identical nozzle g Check the vacuum at the inlet to the fuel pump to...

Страница 25: ...at they are open 5 Inspect the chamber and door refractory for deterioration It is normal for hairline cracks to appear in both of these parts after a short time in service These parts should be repla...

Страница 26: ...g sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately f...

Страница 27: ...T 8 Tie Rod 11 008 11 Washer 12MT 900021 12 Nut 12MT 90 026 13 Stud 10MT x 40mm 90 023 14 Washer 10MT 90 024 15 Nut 10MT 90 025 16 Front Burner Plate 110017 17 Door Refractory 12 055 18 Front Section...

Страница 28: ...25 Figure 24 Boiler Parts...

Страница 29: ...T METAL SCREW 90 212 18 ea 18 ea INSULATION MATT 1 ea 110153 110154 18 DOOR BRACKET 60 303 2 ea 2 ea 19 8 32 X 1 2 SCREW 90 052 4 ea 4 ea 20 8 32 HEX NUT 90 053 4 ea 4 ea 21 10 24 X 3 4 SCREW 90 218 5...

Страница 30: ...5 84 ft ODV SERIES BUNRNER ASSEMBLY N P Not Pictured ODV 75 ODV 100 ODV 125 1 12 000A FDVS 47 Terminal Kit 1 2 12 030A X FDVS 47 Terminal 1 3 12 033A X Combustion Air Tee w Cover Pan N P 1 4 12 020A...

Страница 31: ...NOTES 28...

Страница 32: ...PN 98 100 10 10 Rev 4 Manufacturer of Hydronic Heating Products P O Box 14818 3633 I Street Philadelphia PA 19134 Tel 215 535 8900 Fax 215 535 9736 www crownboiler com...

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