background image

13

VI System Piping

S

tandard Piping

Figure 17 shows typical boiler system connections on a single zone system. Additional information 

on hydronic system design may be found in Installation of Residential Hydronic Systems (Pub. #200) 

published by the Hydronics Institute in Berkely Heights NJ. The components in this system and their 

purposes are as follows:

  1)  Relief valve (Required) – The relief valve is factory mounted and must not be moved. The relief   

    valve shipped with the boiler is set to open at 30 psi. This valve may be replaced with one 

    having a setting of up to the MAWP shown on the boiler rating plate. If the valve is replaced, the   

    replacement must have a relief capacity in excess of the DOE heating capacity for the boiler. 

Pipe the discharge of the relief valve to a location where water or steam will not create a hazard or cause 

property damage if the valve opens. The end of the discharge pipe must terminate in an unthreaded pipe. 

If the relief valve discharge is not piped to a drain it must terminate at least 6 inches above the floor. Do 

not run relief valve discharge piping through an area that is prone to freezing. The termination of the 

relief valve discharge piping must be in an area where it is not likely to become plugged by debris. 

2)  Circulator (Required) – Although the circulator is shipped on the boiler return, it can be installed on   

  the boiler supply. If the circulator is moved to the supply it should be positioned just downstream of   

  the expansion tank as shown in Figure 17.

3)  Expansion Tank (Required) – If this boiler is replacing an existing boiler with no other changes in    

  the system, the old expansion tank can generally be reused. If the expansion tank must be replaced,    

  consult the expansion tank manufacturer’s literature for proper sizing.

CAUTION

 

•  Operation of this boiler with continuous return temperatures below 120f can  

    cause severe heat exchanger corrosion damage

  •  Operation of this boiler in an system having significant amounts of dissolved  

    oxygen can cause severe heat exchanger corrosion damage

  •  Do not use toxic additives, such as automotive antifreeze, in a hydronic system 

DANGER

  •  PIPE RELIEF VALVE DISCHARGE TO A SAFE LOCATION

  •  DO NOT INSTALL A VALVE IN THE RELIEF VALVE DISCHARGE LINE

  •  RELIEF VALVE MUST BE INSTALLED IN BOILER AT LOCATION    

    SHOWN IN FIGURE 17.

  •  DO NOT PLUG RELIEF VALVE DISCHARGE

Содержание Freeport ODV Series

Страница 1: ...ation consult a qualified installer or service agency This boiler requires a special venting system Read these instructions carefully before installing These instructions must be affixed on or adjacen...

Страница 2: ......

Страница 3: ...Product Description 1 Specifications 2 Before Installing 3 Locating The Boiler 3 Vent System Installation 4 System Piping 13 Fuel Piping 17 Wiring 18 Start Up And Checkout 19 Service Notes 20 Mainten...

Страница 4: ...n the building Do not install a barometric damper or vacuum relief valve in the vent system of this boiler CAUTION Moisture and ice may form on the surfaces around the vent termination To prevent dete...

Страница 5: ...ipe 4 I D Corrugated Aluminum Maximum Inlet pipe length 20 ft Maximum Wall Thickness in which Terminal is Installed 12 D O E HEATING IBR NET FIG 1 NO INPUT CAPY RATING DIMENSION MODEL SECTIONS Gal hr...

Страница 6: ...turer s boiler sizing guidelines For systems including a Crown Mega Stor indirect water heater size the boiler to have either the DOE Heating Capacity required for the Mega Stor or the net rating requ...

Страница 7: ...ft horizontally from doors windows or gravity air inlets Do not put terminal under windows which can be opened Fig 2 f Terminal must be close enough to boiler to be connected to it using the vent comp...

Страница 8: ...5...

Страница 9: ...l if any damage is apparent b Remove the combustion air tee assembly from the vent terminal Set the tee aside for later use c After determining the location of the vent terminal Figures 2 3 4 cut a 7...

Страница 10: ...7...

Страница 11: ...nal outer pipe with at least 3 sheet metal screws evenly spaced apart not included b Perform step 3c only after installing the flexible oil vent pipe to the inner pipe on the terminal as outlined in s...

Страница 12: ...steel cap screws inserted into the three tapped holes in the appliance collar and tighten Figure 6b g Apply red silicone sealant to the end of the adapter and anchoring screws Figure 7b h After testin...

Страница 13: ...ar with 3 1 4 20 x 1 2 stainless steel cap screws inserted into the three tapped holes in the vent collar and tighten Figure 8b h Apply red silicone sealant to the end of the adapter and anchoring scr...

Страница 14: ...9a b Slide Cover Sleeve onto end of vent pipe a few inches back from end of outer vent pipe Figure 9a c Slide Cover Ring over stop bead on termination inner pipe or appliance adapter Figure 9a d Assem...

Страница 15: ...cover sleeve clamp Figure 9d j To maintain 3 clearance to combustibles wrap minimum 1 1 2 thick ceramic insulation installer supplied around the exposed portion of the termination inner pipe Figure 9d...

Страница 16: ...valve discharge piping through an area that is prone to freezing The termination of the relief valve discharge piping must be in an area where it is not likely to become plugged by debris 2 Circulato...

Страница 17: ...t and the boiler Use a low water cut off that breaks the line voltage electrical supply to the boiler 7 Manual Reset High Limit Required by some codes This control is required by ASME CSD 1 and some o...

Страница 18: ...throttling valves shown If the circulator is mounted on the supply the bypass must be on the discharge side of the circulator 3 Low Temperature Systems Some systems such as radiant tubing systems requ...

Страница 19: ...ns of fresh water Systems which are open to the atmosphere If the boiler is to be used in such a system it must be separated from the oxygenated water being heated with a heat exchanger as shown in Fi...

Страница 20: ...nerally require the installation of a bypass plug when converted for use in a two pipe system See the pump instructions for specific information Also note the following 1 If the boiler is being instal...

Страница 21: ...oltage hot L2 Line voltage neutral C1 Circulator hot C2 Circulator neutral T T 24 volt thermostat connections Green Screw in L7248A Ground connection This boiler must be wired to a dedicated circuit h...

Страница 22: ...nnected to a one pipe system purge the suction line in accordance with the instructions supplied with the pump WARNING If antifreeze is used in the system it must be a nontoxic type such as propylene...

Страница 23: ...de of so that the blockage must be present for several seconds before the switch shuts down the burner In the event that a blockage appears in either side of the vent intake piping the pressure switch...

Страница 24: ...th ASTM D 396 e Check for oil leaks in the nozzle line and pump seal f Nozzle may be defective or partially plugged replace with an identical nozzle g Check the vacuum at the inlet to the fuel pump to...

Страница 25: ...at they are open 5 Inspect the chamber and door refractory for deterioration It is normal for hairline cracks to appear in both of these parts after a short time in service These parts should be repla...

Страница 26: ...g sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately f...

Страница 27: ...T 8 Tie Rod 11 008 11 Washer 12MT 900021 12 Nut 12MT 90 026 13 Stud 10MT x 40mm 90 023 14 Washer 10MT 90 024 15 Nut 10MT 90 025 16 Front Burner Plate 110017 17 Door Refractory 12 055 18 Front Section...

Страница 28: ...25 Figure 24 Boiler Parts...

Страница 29: ...T METAL SCREW 90 212 18 ea 18 ea INSULATION MATT 1 ea 110153 110154 18 DOOR BRACKET 60 303 2 ea 2 ea 19 8 32 X 1 2 SCREW 90 052 4 ea 4 ea 20 8 32 HEX NUT 90 053 4 ea 4 ea 21 10 24 X 3 4 SCREW 90 218 5...

Страница 30: ...5 84 ft ODV SERIES BUNRNER ASSEMBLY N P Not Pictured ODV 75 ODV 100 ODV 125 1 12 000A FDVS 47 Terminal Kit 1 2 12 030A X FDVS 47 Terminal 1 3 12 033A X Combustion Air Tee w Cover Pan N P 1 4 12 020A...

Страница 31: ...NOTES 28...

Страница 32: ...PN 98 100 10 10 Rev 4 Manufacturer of Hydronic Heating Products P O Box 14818 3633 I Street Philadelphia PA 19134 Tel 215 535 8900 Fax 215 535 9736 www crownboiler com...

Отзывы: