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GLASS  DRILL INSTRUCTION  MANUAL

PRODUCT MANUAL

crlaurence.com

C.R. Laurence Co., Inc.    

    2503 E. Vernon Ave., Los Angeles, CA 90058     

    1.800.421.6144      

    crlaurence.com

NOVEMBER 2020

P. 17

8 REPAIR AND REPLACEMENT

Refer to Parts List, in Section 9, for all replacement parts listed in this section.

8.1 Hose Replacement

8.1.1 REMOVAL OF EXISTING HOSE

1.  Turn off system power and allow hot melt in tank to completely solidify.
2.  Turn system back on for 5 minutes to allow fittings to warm up or heat fitting with a hand-held hot air gun.
3.  Turn off system power and disconnect melt unit electrical power.
4.  Disconnect hose electrical connector [1].
5.  Remove screws [2] from hose mounting block [3]. See illustration below.
6.  Tilt unit backward.
7.  Loosen hose JIC fitting [4] and remove hose from fitting [5] on flow control block [6].
8.  Carefully remove capillary bulb [7] from hose.

             CAUTION:

  

            For safe and proper hose replacement, verify all material in the melt tank has completely solidified.

12

SS96 Hot Melt Unit  19600-135  Rev. B  10/26/00

DANGER: 

To avoid personal injury, follow all

safety labels. Failure to properly operate and
maintain equipment can lead to serious injury.

  Wear protective clothing, safety goggles and

safety gloves. Hot melt materials can cause
severe burns resulting in disfigurement or
blindness.

  Use only manufacturer recommended materials

in this system. Fire, explosion, personal injury,
property and equipment damage can result if
improper or unsafe materials are used.

  Disconnect electrical power from external

source to melt unit  before undertaking
maintenance or troubleshooting. Failure to
disconnect power can result in fatal electrical
shock.

  Depressurize system before performing any

maintenance to pump, pump filter, flow control
valve or hose. Turn pump switch off and
depress trigger on handgun until there is no
flow. Air trapped in the system or in a
component can form a pressure pocket.
Loosen fittings cautiously. Adhesive under
pressure can cause severe burns and
blindness.

  Always read the manufacturer’s recommended

use of the material.

5.2 Startup Instructions

1.

Become familiar with Section 5.1, Controls and Indicators.

2.

Install melt unit as specified in Section 4, Installation.

3.

Fill tank with hot melt material.

4.

Turn melt unit on and allow sufficient warmup time for hot
melt material to thoroughly melt.

5.

Align motor on receipt of a new unit or after transportation.
a.

Loosen four screws holding motor pan to side of melt
unit.

b.

Heat melt unit and run motor. This centers the motor.

c.

With motor running, tighten four screws in a crisscross
pattern.

6.

Set hose and tank temperatures to desired settings. Lower
settings increase pot life of the material. Materials degrade
over time due to oxidation.

7.

To prevent motor stalling, adjust flow control valve to the
minimum flow requirement.

!

SS96 Hot Melt Unit  19600-135  Rev. B  10/26/00

19

CAUTION: 

For safe and proper hose replacement,

verify all material in the melt tank has completely
solidified.

8 Repair and Replacement

Refer to Parts List, in Section 9, for all replacement parts listed in
this section.

8.1 Hose Replacement

8.1.1 Removal of Existing Hose

1.  Turn off system power and allow hot melt in tank to completely

solidify.

2.  Turn system back on for 5 minutes to allow fittings to warm up

or heat fitting with a hand-held hot air gun.

3.  Turn off system power and disconnect melt unit electrical

power.

4.  Disconnect hose electrical connector [1].

5.  Remove screws [2] from hose mounting block [3]. See

illustration below.

6.  Tilt unit backward.

7.  Loosen hose JIC fitting [4] and remove hose from fitting [5] on

flow control block [6].

8.  Carefully remove capillary bulb [7] from hose.

!

7

6

5

2

3

1

4

ON

OFF

PUMP

OVERTEMP

POWER 

APPLICATOR

TEMPERATURE

ON

OFF

®

2000348

Содержание CRL SS96

Страница 1: ...DRILL INSTRUCTION MANUAL PRODUCT MANUAL crlaurence com C R Laurence Co Inc 2503 E Vernon Ave Los Angeles CA 90058 1 800 421 6144 crlaurence com NOVEMBER 2020 AVDB3413_11 20 SS96 Hot Melt Unit Cat No...

Страница 2: ...manufacturer recommended materials in this system Fire explosion personal injury property and equipment damage can result if improper or unsafe materials are used Disconnect electrical power from exte...

Страница 3: ...2 2 FEATURES 7 3 SPECIFICATIONS 8 3 1 ELECTRICAL 8 3 2 PHYSICAL 8 3 3 PERFORMANCE 8 3 4 ENVIRONMENTAL 8 3 5 DIMENSIONS 9 4 INSTALLATION 9 4 1 SETUP 9 4 2 COMPONENT INSTALLATION 9 4 3 ELECTRICAL CIRCUI...

Страница 4: ...PREVENTIVE MAINTENANCE 15 6 1 1 MONTHLY INSPECTION PROCEDURE 15 7 TROUBLESHOOTING 15 8 REPAIR AND REPLACEMENT 17 8 1 HOSE REPLACEMENT 17 8 1 1 REMOVAL OF EXISTING HOSE 17 8 1 2 INSTALLATION OF NEW HOS...

Страница 5: ...ntains important safety information and instructions Failure to comply with these instructions can result in death injury or permanent damage to this equipment and will void the warranty 1 1 Intended...

Страница 6: ...ut WARNING Indicates a hazard which if not avoided can result in serious injury or equipment and property damage CAUTION Indicates a hazard which if not avoided can result in minor injury or equipment...

Страница 7: ...oise No compressed air Positive displacement V1 675 gear pump A pump warm up thermostat protects the pump drive mechanism by preventing operation below a safe temperature level Tank and hose handgun t...

Страница 8: ...un 120 W Breaker rating 15 A 3 2 Physical Tank capacity 4 5 kg 10 lb Hose capacity 1 no 8 hose Shipping weight 29 1 kg 64 lb 3 3 Performance Warm up time 45 60 minutes Melt rate 3 6 kg hr 8 lb hr Visc...

Страница 9: ...7 Use level mounting surface to prevent warping of melt unit and misalignment of pump and motor shaft 8 Using the base mounting holes bolt melt unit to a durable mounting surface in accordance with i...

Страница 10: ...h is located on switched handguns and is wired into the melt unit between terminal block locations TA 9 and TA 9a SS96 Hot Melt Unit 19600 135 Rev B 10 26 00 CAUTION To avoid possible system damage al...

Страница 11: ...Valve not shown Controls the amount of adhesive available at the applicator by a pump pressure bypass valve or flow control valve attached to the gear pump Adjust on the right side of the melt unit R...

Страница 12: ...inimum temperature specified by hot melt manu facturer 2 Open front control panel 3 To raise melt tank temperature turn tank temperature controller adjustment shaft 1 clockwise with screwdriver See il...

Страница 13: ...below 4 To lower melt tank temperature turn adjustment shaft 1 counter clockwise with screwdriver The melt tank temperature controller range is 260 C 500 F for one 320 rotation of the adjustment shaf...

Страница 14: ...DANGER To avoid personal injury follow all safety labels Failure to properly operate and maintain equipment can lead to serious injury Wear protective clothing safety goggles and safety gloves Hot me...

Страница 15: ...6 Check incoming control voltage to terminal blocks 7 Check tank controller for proper operation 8 Compare wire connections to electrical schematic to ensure melt unit is properly wired 9 If problem p...

Страница 16: ...device Do not touch applicator by hand to determine temperature Refer to handgun manual Adhesive output too high 1 Decrease system fluid pressure with flow control valve If no change remove nozzle an...

Страница 17: ...filter flow control valve or hose Turn pump switch off and depress trigger on handgun until there is no flow Air trapped in the system or in a component can form a pressure pocket Loosen fittings caut...

Страница 18: ...pressurizing system and re tighten when hot Check all electrical connections for continuity i Re tighten hydraulic fitting after unit has reached operating temperature SS96 Hot Melt Unit 19600 135 Rev...

Страница 19: ...ch ON 17 Adjust controller as specified in Section 5 3 2 Hose Temperature Controller 18 Calibrate actual inside temperature with thermostat setting using pyrometer and bead sensor SS96 Hot Melt Unit 1...

Страница 20: ...e explosion personal injury property and equipment damage can result if improper or unsafe materials are used Disconnect electrical power from external source to melt unit before undertaking maintenan...

Страница 21: ...on allow melt unit to heat up to normal operating temperature turn pump motor on 14 Tighten screws 3 in a crisscross pattern while motor is operating to align pump shaft SS96 Hot Melt Unit 19600 135...

Страница 22: ...e undertaking maintenance or troubleshooting Failure to disconnect power can result in fatal electrical shock Depressurize system before performing any maintenance to pump pump filter flow control val...

Страница 23: ...age can result if improper or unsafe materials are used Disconnect electrical power from external source to melt unit before undertaking maintenance or troubleshooting Failure to disconnect power can...

Страница 24: ...eter 79014 6 Switch circuit breaker 115 VAC 12015 1 7 Indicator light red 12030 1 8 Indicator light amber 12030 10 9 Blank switch cover 12011 3 10 Kit tank controller 79006 11 Seal pump shaft 70006 1...

Страница 25: ...geles CA 90058 1 800 421 6144 crlaurence com NOVEMBER 2020 P 25 9 PARTS LIST CONT 9 1 SS96 Assembly Drawing Detail A 21 23 Tank Bottom Chassis 20 Detail B 5 6 9 8 7 ON OFF PUMP HEATING OVERTEMP POWER...

Страница 26: ...o No 8 JIC 11409 84A 11 Nut hex 1 4 20 UNC 14441 GA 12 O ring flow control valve piston 2 10412 13 High Temp Lube Clear 5 3 oz 11208 Tape Teflon Sealant 1 2 X 0035 15015 2 9 2 Flow Control Valve Assem...

Страница 27: ...tion Quantity Part Number 1 Gasket V1 pump 70118 2 Pump V1 675 79048 3 3 O ring pump 10438 4 Shim pump 70032 5 Kit seal pump V1 includes hardware 79081 6 Kit hardware pump V1 79042 9 3 V1 Pump Assembl...

Страница 28: ...cer 4 ID x 0 44 OD x 44 45 mm 1 75 in 4 14471 4 6 Wire nuts 12277 2 7 Screw Shc 1 4 20 X 3 Lg 4 14431 GDT 8 Washer split lock 6 35 mm 0 25 in 4 14451 GA 9 Nut 1 4 20 hex 4 14441 GA 9 4 Motor Assembly...

Страница 29: ...between the two panes of glass in a finished insulated window Item Description Quantity Part Number L2 Nozzle 3 16 spacing 70218 3 L2 Nozzle 1 4 spacing 70218 4 L2 Nozzle 5 16 spacing 70218 5 L2 Nozz...

Страница 30: ...A 12015 1 Pump motor ON OFF switch 115 VAC 2 A 12055 2 Pump warmup thermostat 121 C 250 F 79056 1 Kit tank thermometer 79014 Pump Kit pump V1 675 79048 3 Kit hardware pump V1 79042 Kit pump seal V1 i...

Страница 31: ...32 C 450 F 115 VAC 26269 08 N Hose L2 capillary 3 66 m 12 ft 232 C 450 F 115 VAC 26269 12 N L2 standard handgun spare 115 VAC 75085 000 Kit L2 heater 115 VAC 79075 1 Kit microswitch for L2 handgun 790...

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