Crest Audio Lochinvar 1.5 Скачать руководство пользователя страница 18

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6  

Troubleshooting 

Should you encounter problems communicating over 
ModBus, the following items should be checked in this order:

1. Physical 

Layer

2. Communications 

Confi guration and Port Settings

3.  ModBus Error Codes
4.  Unit Status / Blocking / Lockout Codes

Physical Layer

1.   Check that all components have power (Boiler, Gateway, 
 BAS 

Master)

2.  Check all wire lengths.  Are any drops too long?
3.  Check proper shield grounding
4.  Check A, B terminal connections
5.  Check for Terminating Resistors (120 ohms)
6.  Check for broken wires

Communications

1.  Check Dip Switch Confi guration of MTR-01 Board
2.  Check Baud Rate (9600, 19200)
3. Check 

Parity

4.  Check Slave ID
5.  Check Port Setting on Master, Gateway, and Computers

ModBus Error Codes

1.  Check ModBus communication for error codes (see page 
 

6 for ModBus Exception Codes)

2. Check 

ModBus 

PDU

3.  Check Slave ID
4. Check 

ModBus 

Command

5. Check 

Confi guration bits for Holding Register 40001

6.  Check Commands and data for Holding Registers 

 

 

 

 

40002 - 40007

Unit Status Codes

See Codes in this section

Boiler Status

The Crest boiler displays a boiler state code on the Building 
Screen to help aid in troubleshooting.  The boiler state 
indicates what the boiler is actually doing.  This state should 
be compared to the command issued and what is expected.  
If the boiler state does not agree with the command issued, 
check communication and confi guration.

Status Codes (Input Register 30014)

2 = Heat Demand blocked due to high absolute outlet 
 temperature

= Heat Demand blocked due to high absolute fl ue 

 temperature
4 =  Heat Demand blocked due to high absolute Delta T 
 

(Outlet - Inlet)

7 =  Heat Demand blocked due to changed Personality Plug
8 =  Heat Demand blocked due to Low 24 VAC
9 =  Outdoor shutdown
10 = Block due to switch OFF boiler (ON/OFF of Display)
12 = Block due to line frequency
16 = Service function
19 = DHW function Storage Tank
21 = SH function Heat demand from Room Thermostat
22 = SH function Heat demand from Boiler Management 
 System
23 = SH function Heat demand from Cascade
30 = Heat demand activated by Freeze Protection
32 = DHW Pump Delay
33 = SH Pump Delay
34 = No heat function (after pump delay)
40 = Lockout

Blocking Codes (Input Register 30015)

0 =  No blocking
5 =  Blocking Due to Low 24 VAC Supply
6 =  Blocking MRHL is open
8 =  Blocking due to Switched OFF boiler (Display ENTER 
 switch)
10 = Blocking due to High Delta T
14 = Blocking due to line frequency
15 = Blocking due to high fl ue temperature
11 = Blocking due to high outlet water temperature
12 = Blocking due to anti-cycling time
13 = Blocking due to changed ID Plug
7  =  Blocking due to high outdoor temperature

   ModBus Instructions

Содержание Lochinvar 1.5

Страница 1: ...ding this manual the Installation and Operation Manual and the Service Manual before installing Perform steps in the order given Failure to comply could result in severe personal injury death or subst...

Страница 2: ...9 Typical Boiler System Wiring 12 13 5 UNIT OPERATION Unit Operation with ModBus Communications 14 17 6 TROUBLESHOOTING 18 21 7 DIAGRAMS Ladder Diagram 22 Wiring Diagram 23 Revision Notes Back Cover A...

Страница 3: ...set to 0 has a value equal to 0 Example To set the address of the ModBus board to 50 dip switches 2 5 and 6 have to be set to the 1 position The address is determined by adding the values of all the...

Страница 4: ...inputs Parity Parity is set by the position of Dip switch 10 0 No Parity 1 Even Parity If No Parity is selected there will be two stop bits otherwise there will be one Data Transmission Mode Many ModB...

Страница 5: ...ostic Registers 11 0B Diagnostic Return Bus Message Count 12 0C Diagnostic Bus Communication Error Count 13 0D Diagnostic Bus Exception Error Count 14 0E Diagnostic Return Slave Message Count 15 0F Di...

Страница 6: ...plication program since the MODBUS protocol is unaware of the significance of any particular value of any particular register 04 SLAVE DEVICE FAILURE An unrecoverable error occurred while the server o...

Страница 7: ...ked Drain Switch 0 1 ON 0 OFF 0 1 1 10008 Flame 1 0 1 ON 0 OFF 0 1 1 10009 Enable 0 1 ON 0 OFF 0 1 1 10010 Tank Thermostat 0 1 ON 0 OFF 0 1 1 10011 Blocked Flue 0 1 ON 0 OFF 0 1 1 10013 Blower Proving...

Страница 8: ...NA 0 65535 1 40003 0 10 Volt Input Rate Command Setpoint Command 0 0 100 1 40004 Tank Setpoint 0 Degrees Celsius 0 87 5 0 5 40005 Tank Temperature 0 Degrees Celsius 20 130 0 1 40006 Outdoor Temperatur...

Страница 9: ...other control signals are being provided the BAS will still need to refresh these inputs at least every 4 minutes Physical Wiring Figure 4 1_Terminal Strip Connections 1 2 3 4 5 6 7 8 9 10 11 12 13 1...

Страница 10: ...CONNECTION BOARD INLET TEMPERATURE SENSOR OUTLET TEMPERATURE HI LIMIT SENSOR FLUE GAS SENSOR LOUVER PROVING SWITCH FLAME SENSOR 1 2 LOW WATER CUTOFF BLOCKED DRAIN SWITCH DISPLAY PANEL PC INTERFACE SMA...

Страница 11: ...CONTACTS SEQUENCER BUILDING MANAGMENT SYSTEM BOILER PUMP CONTACTOR SYSTEM PUMP CONTACTOR HWG PUMP CONTACTOR IGNITOR BLOWERS GAS VALVES BOILER RATE OUTPUT DISPLAY PANEL PC INTERFACE 120V SUPPLY SYSTEM...

Страница 12: ...S COMMUNICATION BOARD MTR01 CONTROLLER Typical Boiler System Wiring Cascade Daisy Chain Connection Modbus RS485 Communication Bus Modbus RS485 Port on Gateway or Building System Physical Configuration...

Страница 13: ...us RS485 Port on Gateway or Building System Physical Configuration Direct Control Cascade Daisy Chain Connection Modbus RS485 Communication Bus Modbus RS485 Port on Gateway or Building System Physical...

Страница 14: ...ly it will provide for fail safe operation should ModBus communication be lost This timer will cause the unit to revert back to internal unit controls should the ModBus communication be interrupted lo...

Страница 15: ...stem DHW with direct control and DHW with remote control DHW with direct control This is the typical installation with a hot water generator in close proximity to the boiler with the tank thermostat o...

Страница 16: ...nsors and thermostat values are only available through the ModBus communication bus To ensure that the Crest boiler can properly respond to a call for hot water generation the following holding regist...

Страница 17: ...decimal value must be determined through linear interpolation of programmable parameters on the BMS Setup Menu BMS temperature set point at low analog input BMS temperature set point at high analog in...

Страница 18: ...ly doing This state should be compared to the command issued and what is expected If the boiler state does not agree with the command issued check communication and configuration Status Codes Input Re...

Страница 19: ...Sensor S7 Short 33 System Supply Temperature Sensor S6 Short 34 Tank Sensor S4 Short 35 Flue Sensor S3 Short 36 Inlet Sensor Short 37 Outlet Sensor S1 Short 38 Temperature Measurement Error 2 39 Temp...

Страница 20: ...Speed Low 231 Small Fan Speed High 232 Flame Failure 1 233 Ignition Failure 236 Flue Damper Open 235 Small Blower Proving Switch Not Open 236 Small Blower Proving Switch Not Closed 238 Air Pressure Sw...

Страница 21: ...ontrol boardandsetaside RemovetheMTR01controlboard see FIG 6 2 5 Replace install the new MTR01 control board 6 Replace the four 4 mounting nuts removed in Step 4 7 Reconnect all three 3 wire harnesses...

Страница 22: ...ENSOR 0 10V 0 10V TANK SENSOR OUTDOOR SENSOR 0 10V 0 10V BMS IN SYSTEM PUMP IN SHIELD SHIELD A B CASCADE LARGE CONNECTION BOARD CN6 1 CN3 6 CN3 7 CN3 14 CN3 13 CN3 11 CN3 9 CN3 8 CN3 1 CN3 2 CN3 3 CN3...

Страница 23: ...IL AUX SWITCH 1 AUX SWITCH 2 SHIELD SHIELD A B MODBUS OPTION RATE OUT BOILER PUMP OUT SYSTEM RETURN SENSOR SYSTEM SUPPLY SENSOR 0 10V 0 10V TANK SENSOR OUTDOOR SENSOR 0 10V 0 10V BMS IN SYSTEM PUMP IN...

Страница 24: ...Revision Notes Revision A ECO C08179 initial release Revision B ECO C08542 reflects edits made pages 7 8 and 18 due to changes made by SIT FB MODB Rev B 07 11...

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