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Ultra

GRIND



CONTROL PANELS

INSTALLATION & OPERATION MANUAL

Form No. 099813-Rev. D

IMPORTANT:

Read all instructions in this manual before operating. As a result of Crane Pumps & Systems Inc.
constant product improvement program, product changes may occur.
As such Crane Pumps & Systems, Inc., reserves the right to change product without prior
written notification.

Series: 100 - Simplex
UGP, UGP-P, UCP & UCP-P

Series: 200 - Duplex
UGP & UCP

420 Third Street/P.O. Box 603

83 West Drive, Brampton

Piqua, Ohio 45356-0603

Ontario, Canada L6T 2J6

Phone: (937) 778-8947

Phone: (905) 457-6223

Fax: (937) 773-7157

Fax: (905) 457-2650

www.cranepumps.com

PUMPS & SYSTEMS

A Crane Co. Company

DISCONTINUED

Parts may

NOT be available

Manual Index

1
2
3
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»

Содержание UltraGRIND 100 Simplex UCP Series

Страница 1: ... As such Crane Pumps Systems Inc reserves the right to change product without prior written notification Series 100 Simplex UGP UGP P UCP UCP P Series 200 Duplex UGP UCP 420 Third Street P O Box 603 83 West Drive Brampton Piqua Ohio 45356 0603 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com PUMPS SYSTEMS A Crane Co Company DISCONTIN...

Страница 2: ...IC 13 TYPICAL UGP P SIMPLEX COVER MOUNT SCHEMATIC 14 TYPICAL UGP DUPLEX WALL MOUNT SCHEMATIC 15 TYPICAL UGP COMPONENT DRAWING PARTS LIST 16 TYPICAL UCP SIMPLEX WALL MOUNT SCHEMATIC 17 TYPICAL UCP P SIMPLEX COVER MOUNT SCHEMATIC 18 TYPICAL UCP COMPONENT DRAWING PARTS LIST 19 ELECTRICAL DATA 20 RETURNED GOODS POLICY 21 WARRANTY REGISTRATION Other brand and product names are trademarks or registered ...

Страница 3: ...nes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power If e...

Страница 4: ...ervicing 18 Only qualified personnel should install operate and repair pump 19 Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected 20 Do not pump hazardous materials flammable caustic etc unless the pump is specifically designed and designated to handle them 21 Do not block or restrict discharge hose as discharge hose may whip under pressure 22 Make sure...

Страница 5: ...m Light UGP 106 UGP 206 UCP 106 UCP 206 NEMA 4X Fiberglass Enclosure Operating Controls Generator Receptacle Audio Alarm w Push Button Silence Alarm Light UGP 107 UGP 207 N A N A NEMA 4X Fiberglass Enclosure Operating Controls Seal Leak Detection Generator Receptacle Alarm Light UGP 108 UGP 208 N A N A NEMA 4X Fiberglass Enclosure Operating Controls Seal Leak Detection Generator Receptacle Audio A...

Страница 6: ...mote Audio Alarm w Push Button Silence Alarm Light UGP 103 4 P N A NEMA 4X Fiberglass Enclosure Operating Controls Seal Leak Detection Alarm Light UGP 103 4 P N A NEMA 4X Fiberglass Enclosure Operating Controls Seal Leak Detection Remote Audio Alarm w Push Button Silence Alarm Light UGP 109 10 P UCP 109 10 P NEMA 4X Fiberglass Enclosure Operating Controls Elapsed Time Meter Remote Alarm Light UGP ...

Страница 7: ... 230 volt power to the motor depending on pump voltage Terminal T1 T2 are the pump connection points for the SGPC pumps Control Circuit Fuses FU1 FU2 These fuses offer overload protection to the control and alarm circuits They are down stream of the breaker simplex These fuses are sized to protect the control circuit from a short and connected directly to incoming power on duplex Overload OL UGP P...

Страница 8: ...itiates the lighting of the Alarm Light and closing of the relay CR which actuates the Audible Alarm Horn Pressing the Silence button will de energize the CR coil and open the CR contact thus turning the Audible Alarm Horn off In cover mounted panels this energizes the alarm signal line going back to the alarm box thus turning on both the alarm light and audible horn The horn can be silenced by sw...

Страница 9: ...Figure 1 Figure 2 9 ...

Страница 10: ...Figure 3 10 ...

Страница 11: ...ach panel requires a separate neutral wire for the 115 volt control circuitry Be sure that a separate neutral wire is pulled from the power source to the panel Each terminal should be torqued to the value noted in the electrical wiring diagram 6 The wires entering through the conduit into the panel must be sealed to prevent condensation from building in the enclosure A sprayable urethane foam shou...

Страница 12: ...ed as a backing material in each conduit A sealing caulk should be placed in front of the foam for a final sealing see Figure 2 7 The Start Up manual should be consulted for proper test and operations procedures of the control panel SECTION D REPLACEMENT PARTS D 1 ORDERING REPLACEMENT PARTS When ordering replacement parts ALWAYS furnish the following information 1 Model number or Project D 3 2 Par...

Страница 13: ...TYPICAL SIMPLEX UGP PANEL Wall Mount 13 ...

Страница 14: ...TYPICAL SIMPLEX UGP P PANEL Cover Mounted 14 ...

Страница 15: ...TYPICAL DUPLEX UGP PANEL Wall Mount 15 ...

Страница 16: ...Fuse FU1 FU2 099202 Overload Relay OL 099203 Motor Starter MS 100195 Control Relay CR 100199 Circuit Breaker CB 100190 Alarm Light Lens 096698 Alarm Horn Assy 100184 Alarm Light Gasket 100201 Alarm Bulb NOTE Panels designed for a special project may have different components Consult replacement parts list in project documentations TYPICAL SIMPLEX UGP PANEL Wall Mount 16 ...

Страница 17: ...e START 099201 Control Fuse FU1 FU2 099202 Overload Relay OL 099203 Motor Starter MS 100195 Control Relay CR Contact Factory Circuit Breaker CB 100190 Alarm Light Lens 096698 Alarm Horn Assy 100184 Alarm Light Gasket 100201 Alarm Bulb 104408 Alternator NOTE Panels designed for a special project may have different components Consult replacement parts list in project documentations 17 ...

Страница 18: ...TYPICAL SIMPLEX UCP PANEL Wall Mounted 18 ...

Страница 19: ...TYPICAL DUPLEX UCP PANEL Wall Mounted 19 ...

Страница 20: ...TYPICAL SIMPLEX UCP P PANEL Cover Mounted 20 ...

Страница 21: ...201 Control Fuse FU1 FU2 099203 Motor Starter MS 100195 Control Relay CR 100199 Circuit Breaker CB 100190 Alarm Light Lens 096698 Alarm Horn Assy 100184 Alarm Light Gasket 100201 Alarm Bulb NOTE Panels designed for a special project may have different components Consult replacement parts list in project documentations 21 ...

Страница 22: ...l Fuse FU1 FU2 099203 Motor Starter MS 100195 Control Relay CR 100199 Circuit Breaker CB 100190 Alarm Light Lens 096698 Alarm Horn Assy 100184 Alarm Light Gasket 100201 Alarm Bulb 104408 Alternator NOTE Panels designed for a special project may have different components Consult replacement parts list in project documentations 22 ...

Страница 23: ...OLTS PH RPM Nom NEMA START CODE FULL LOAD AMPS LOCKED ROTOR AMPS CORD SIZE CORD TYPE CORD O D EMERSON WINDING RESISTANCE MAIN START GE WINDING RESISTANCE MAIN START SGV2002L 2 0 200 1 3450 F 17 0 53 0 10 4 SO 0 745 0 98 7 29 SGV2022L 2 0 230 1 3450 F 16 0 46 0 10 4 SO 0 745 1 44 6 87 1 50 7 60 SGV2062L 2 0 200 3 3450 J 11 0 42 0 10 4 SO 0 745 2 57 2 40 SGV2032L 2 0 230 3 3450 H 9 0 36 0 10 4 SO 0 ...

Страница 24: ...NOTES 24 ...

Страница 25: ...ion Form IMPORTANT If you have a claim under the provision of the warranty contact your local Barnes Pumps Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Heal...

Страница 26: ...eld testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION SUCH RECOMMENDATIONS DO NOT CONSTITU...

Страница 27: ... REGISTRATION Your product is covered by the enclosed Warranty This warranty is ONLY effective provided the warranty registration is completed and returned to the Barnes Pumps Inc Service Department See Start up Trouble Shooting Manual For Start up Warranty Registration Form IMPORTANT If you have a claim under the provision of the warranty contact your local Barnes Pumps Inc Distributor ...

Страница 28: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE Barnes Pressure Sewer Systems Piqua Ohio ...

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