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SECTION: C - INSTALLATION

CAUTION !

ALL MODEL PUMPS AND CONTROL PANELS MUST

BE PROPERLY CONNECTED AND PROPERLY

GROUNDED PER THE NATIONAL ELECTRICAL CODE,
STATE, AND LOCAL CODES. IMPROPER GROUNDING

VOIDS WARRANTY.

IMPORTANT

CHECK TO BE CERTAIN THAT ALL POWER IS OFF

C-1 INSTALLATION OF WALL MOUNT PANELS:

1.  Verify that the proper panel has been selected.

Make sure that the panel will support the Grinder HP
and Voltage required, as well as have the desired
features.

2. Select the desired mounting location. The UGP & UCP

panel can be mounted on the side of a building, or on 
a post located near the basin (see Figure 1). The panel
should be located so that easy access can be made for
servicing. 

NOTE: 

The enclosure needs to be mounted

on a flat surface to avoid damage due to stress. 
All panel alarm indicator lights and horns should be
visible/audible from the chosen location.

3. The electrical enclosure will come with either a flange

on the exterior or a set of mounting holes found under
the front cover. The proper size fasteners should be
used to mount the panel. Care should be taken to 
insure that the panel is mounted flat. A back plate may
be required.

4. The panels use a NEMA 4X enclosure. Approved

electrical conduit should be used to connect the wiring
from the service panel in the home or separate electrical
feed to the panel. Conduit should also be used to connect
the panel to the basin. When using direct burial cable, the
conduit should be run to 18" below grade then only cable
need be run to the basin. The basin installation manual
should be consulted to determine the number and size of
direct burial wires required.

5. The terminal connection points are noted on the

electrical wiring diagram that is enclosed in each panel.
Care should be taken to insure that all wires are
connected to the proper terminals. Note that each 
panel requires a separate neutral wire for the 115 volt
control circuitry. Be sure that a separate neutral wire is
pulled from the power source to the panel. Each 
terminal should be torqued to the value noted in the
electrical wiring diagram.

6. The wires entering through the conduit into the panel

must be sealed to prevent condensation from building
in the enclosure. A sprayable urethane foam should 
be used as a backing material in each conduit.
A sealing caulk should be placed in front of the foam
for a final sealing (see Figure 2).

7. The Start-Up manual should be consulted for proper

test and operations procedures of the control panel.

C-2 INSTALLATION OF PANELS IN BASIN COVER:

1.  Verify that the proper panel has been selected.

Make sure that the panel will support the Grinder HP
and Voltage required, as well as have the desired
features.

2. Select the desired mounting location for the Alarm Box.

The box can be mounted on the side of a building or on a
post located near the basin (See Fig. 1).
The alarm box should be located so that easy access
can be made for servicing. The location should also 
insure that all alarm lights and horns can be recognized
in event a problem should arise. The control panel is
already mounted in its proper orientation in the 

Ultra

CAP insert.

3. The alarm box has four tabs with mounting holes.

Care should be taken to insure that the box is mounted 
flat using appropriate hardware. A back plate may be
required.

4. The panel and alarm box use a NEMA 4X enclosure.

Approved electrical conduit should be used to connect
the wiring from the service panel in the home or 
separate electrical feed to the Alarm box. 
Conduit should also be used to connect the alarm box
to the basin. When using direct burial cable, the conduit
should be run 18" below grade or per NEC and local 
codes. Then only cable needs to be run to the basin. The
Basin Installation Manual should be consulted to 
determine the number, size and type of direct burial 
cable required.

Figure 4

Control Panel

Cord Grips

Cord Grips

11

Содержание UltraGRIND 100 Simplex UCP Series

Страница 1: ... As such Crane Pumps Systems Inc reserves the right to change product without prior written notification Series 100 Simplex UGP UGP P UCP UCP P Series 200 Duplex UGP UCP 420 Third Street P O Box 603 83 West Drive Brampton Piqua Ohio 45356 0603 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com PUMPS SYSTEMS A Crane Co Company DISCONTIN...

Страница 2: ...IC 13 TYPICAL UGP P SIMPLEX COVER MOUNT SCHEMATIC 14 TYPICAL UGP DUPLEX WALL MOUNT SCHEMATIC 15 TYPICAL UGP COMPONENT DRAWING PARTS LIST 16 TYPICAL UCP SIMPLEX WALL MOUNT SCHEMATIC 17 TYPICAL UCP P SIMPLEX COVER MOUNT SCHEMATIC 18 TYPICAL UCP COMPONENT DRAWING PARTS LIST 19 ELECTRICAL DATA 20 RETURNED GOODS POLICY 21 WARRANTY REGISTRATION Other brand and product names are trademarks or registered ...

Страница 3: ...nes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power If e...

Страница 4: ...ervicing 18 Only qualified personnel should install operate and repair pump 19 Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected 20 Do not pump hazardous materials flammable caustic etc unless the pump is specifically designed and designated to handle them 21 Do not block or restrict discharge hose as discharge hose may whip under pressure 22 Make sure...

Страница 5: ...m Light UGP 106 UGP 206 UCP 106 UCP 206 NEMA 4X Fiberglass Enclosure Operating Controls Generator Receptacle Audio Alarm w Push Button Silence Alarm Light UGP 107 UGP 207 N A N A NEMA 4X Fiberglass Enclosure Operating Controls Seal Leak Detection Generator Receptacle Alarm Light UGP 108 UGP 208 N A N A NEMA 4X Fiberglass Enclosure Operating Controls Seal Leak Detection Generator Receptacle Audio A...

Страница 6: ...mote Audio Alarm w Push Button Silence Alarm Light UGP 103 4 P N A NEMA 4X Fiberglass Enclosure Operating Controls Seal Leak Detection Alarm Light UGP 103 4 P N A NEMA 4X Fiberglass Enclosure Operating Controls Seal Leak Detection Remote Audio Alarm w Push Button Silence Alarm Light UGP 109 10 P UCP 109 10 P NEMA 4X Fiberglass Enclosure Operating Controls Elapsed Time Meter Remote Alarm Light UGP ...

Страница 7: ... 230 volt power to the motor depending on pump voltage Terminal T1 T2 are the pump connection points for the SGPC pumps Control Circuit Fuses FU1 FU2 These fuses offer overload protection to the control and alarm circuits They are down stream of the breaker simplex These fuses are sized to protect the control circuit from a short and connected directly to incoming power on duplex Overload OL UGP P...

Страница 8: ...itiates the lighting of the Alarm Light and closing of the relay CR which actuates the Audible Alarm Horn Pressing the Silence button will de energize the CR coil and open the CR contact thus turning the Audible Alarm Horn off In cover mounted panels this energizes the alarm signal line going back to the alarm box thus turning on both the alarm light and audible horn The horn can be silenced by sw...

Страница 9: ...Figure 1 Figure 2 9 ...

Страница 10: ...Figure 3 10 ...

Страница 11: ...ach panel requires a separate neutral wire for the 115 volt control circuitry Be sure that a separate neutral wire is pulled from the power source to the panel Each terminal should be torqued to the value noted in the electrical wiring diagram 6 The wires entering through the conduit into the panel must be sealed to prevent condensation from building in the enclosure A sprayable urethane foam shou...

Страница 12: ...ed as a backing material in each conduit A sealing caulk should be placed in front of the foam for a final sealing see Figure 2 7 The Start Up manual should be consulted for proper test and operations procedures of the control panel SECTION D REPLACEMENT PARTS D 1 ORDERING REPLACEMENT PARTS When ordering replacement parts ALWAYS furnish the following information 1 Model number or Project D 3 2 Par...

Страница 13: ...TYPICAL SIMPLEX UGP PANEL Wall Mount 13 ...

Страница 14: ...TYPICAL SIMPLEX UGP P PANEL Cover Mounted 14 ...

Страница 15: ...TYPICAL DUPLEX UGP PANEL Wall Mount 15 ...

Страница 16: ...Fuse FU1 FU2 099202 Overload Relay OL 099203 Motor Starter MS 100195 Control Relay CR 100199 Circuit Breaker CB 100190 Alarm Light Lens 096698 Alarm Horn Assy 100184 Alarm Light Gasket 100201 Alarm Bulb NOTE Panels designed for a special project may have different components Consult replacement parts list in project documentations TYPICAL SIMPLEX UGP PANEL Wall Mount 16 ...

Страница 17: ...e START 099201 Control Fuse FU1 FU2 099202 Overload Relay OL 099203 Motor Starter MS 100195 Control Relay CR Contact Factory Circuit Breaker CB 100190 Alarm Light Lens 096698 Alarm Horn Assy 100184 Alarm Light Gasket 100201 Alarm Bulb 104408 Alternator NOTE Panels designed for a special project may have different components Consult replacement parts list in project documentations 17 ...

Страница 18: ...TYPICAL SIMPLEX UCP PANEL Wall Mounted 18 ...

Страница 19: ...TYPICAL DUPLEX UCP PANEL Wall Mounted 19 ...

Страница 20: ...TYPICAL SIMPLEX UCP P PANEL Cover Mounted 20 ...

Страница 21: ...201 Control Fuse FU1 FU2 099203 Motor Starter MS 100195 Control Relay CR 100199 Circuit Breaker CB 100190 Alarm Light Lens 096698 Alarm Horn Assy 100184 Alarm Light Gasket 100201 Alarm Bulb NOTE Panels designed for a special project may have different components Consult replacement parts list in project documentations 21 ...

Страница 22: ...l Fuse FU1 FU2 099203 Motor Starter MS 100195 Control Relay CR 100199 Circuit Breaker CB 100190 Alarm Light Lens 096698 Alarm Horn Assy 100184 Alarm Light Gasket 100201 Alarm Bulb 104408 Alternator NOTE Panels designed for a special project may have different components Consult replacement parts list in project documentations 22 ...

Страница 23: ...OLTS PH RPM Nom NEMA START CODE FULL LOAD AMPS LOCKED ROTOR AMPS CORD SIZE CORD TYPE CORD O D EMERSON WINDING RESISTANCE MAIN START GE WINDING RESISTANCE MAIN START SGV2002L 2 0 200 1 3450 F 17 0 53 0 10 4 SO 0 745 0 98 7 29 SGV2022L 2 0 230 1 3450 F 16 0 46 0 10 4 SO 0 745 1 44 6 87 1 50 7 60 SGV2062L 2 0 200 3 3450 J 11 0 42 0 10 4 SO 0 745 2 57 2 40 SGV2032L 2 0 230 3 3450 H 9 0 36 0 10 4 SO 0 ...

Страница 24: ...NOTES 24 ...

Страница 25: ...ion Form IMPORTANT If you have a claim under the provision of the warranty contact your local Barnes Pumps Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Heal...

Страница 26: ...eld testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION SUCH RECOMMENDATIONS DO NOT CONSTITU...

Страница 27: ... REGISTRATION Your product is covered by the enclosed Warranty This warranty is ONLY effective provided the warranty registration is completed and returned to the Barnes Pumps Inc Service Department See Start up Trouble Shooting Manual For Start up Warranty Registration Form IMPORTANT If you have a claim under the provision of the warranty contact your local Barnes Pumps Inc Distributor ...

Страница 28: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE Barnes Pressure Sewer Systems Piqua Ohio ...

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