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SECTION B: GENERAL INFORMATION

B-1) To the Purchaser:

 

Congratulations! You are the owner of one of the fi nest pumps 
on the market today. CP&S pumps are products engineered 
and manufactured of high quality components. Over one 
hundred years of pump building experience along with a 
continuing quality assurance program combine to produce a 
pump which will stand up to the toughest applications. This 
manual will provide helpful information concerning installation, 
maintenance, and proper service guidelines.

B-2) Receiving:

 

Upon receiving the pump, it should be inspected for damage 
or shortages. If damage has occurred, fi le a claim immediately 
with the company that delivered the pump. If the manual 
is removed from the packaging, do not lose or misplace.

B-3) Storage:
Short Term-

 CP&S Pumps are manufactured for effi cient 

performance following short inoperative periods in storage. 
For best results, pumps can be retained in storage, as factory 
assembled, in a dry atmosphere with constant temperatures 
for up to six (6) months. Long Term- Any length of time 
exceeding six (6) months, but not more than twenty-four (24) 
months. The unit should be stored in a temperature controlled 
area, a roofed over walled enclosure that provides protection 
from the elements (rain, snow, wind-blown dust, etc.), and 
whose temperature can be maintained b40 deg. F 
and +120 deg. F. (4.4 - 49°C). Pump should be stored in its 
original shipping container. On initial start up, rotate impeller 
by hand to assure seal and impeller rotate freely. If it is 
required that the pump be installed and tested before the long 
term storage begins, such installation will be allowed provided:

1.)  The pump is not installed under water for more than
 

one (1) month.

2.)  Immediately upon satisfactory completion of the test,
 

the pump is removed, thoroughly dried, repacked in the

 

original shipping container, and placed in a temperature

 

controlled storage area.

B-4) Service Centers:

 

For the location of the nearest Prosser Service Center, check 
your Prosser representative or Crane Pumps & Systems, Inc., 
Service Department in Piqua, Ohio, telephone (937) 778-8947 
or Crane Pumps & Systems Canada, in Brampton, Ontario, 
(905) 457-6223.

SECTION C: INSTALLATION

C-1) Location:

Water feeding and discharging for construction and civil 
works; Water supply and sewage works; Various kinds of 
industrial facilities; Housing and building facilities.

The pump can be used at almost all places but avoid con-
tinuous short-water operation at a sandy place, such may 
accelerate wear of the pump. Install the pump at a position 
where water can be collected most easily. When the pump is 
installed on soft muddy or sandy ground, lay wooden board 
or block under the body. 

DO NOT

 allow pump to be buried in 

mud or sand.

C-1.1 Submergence:

It is recommended that the pump be operated in the sub-
merged condition and the sump liquid level should never be 
less than dimension “A” in Figure 1.

Before pumping fl uids other than water, consult the factory, 
giving fl uid, fl uid temperature, specifi c gravity, viscosity, 
capacity in USGPM and total head and/or pressure require-
ments, including friction loss through discharge line, fi ttings, 
valves, etc. Maximum fl uid temperature for sustained opera-
tion is 120°F (49°C) at specifi c gravity 1.0.

IMPORTANT ! - Pump Should Have Strainer 
Affi xed At All Times. Inspect And Clean The Pump 
Strainer Periodically For Maximum Effi ciency And 
Performance.

C-2) Discharge:

When any hose is used for connection, keep the hose as 
straight as possible as excessively bent hose reduces water 
quantity. Refrain from placing the end of discharge hose 
under water or reverse siphioning may occur when pump is 
turned off.

C-3) ELECTRICAL CONNECTIONS
C-3.1) Power & Control Cords:

The cord assembly mounted to the pump must not be modi-
fi ed in any way except for shortening to a specifi c application. 
Any splice between the pump and the control panel must be 
made in accordance with all applicable electric codes. It is 
recommended that a junction box, if used, be mounted out-
side the sump or be of at least Nema 4 (EEMAC-4) construc-
tion if located within the wet well. 

DO NOT USE THE POWER 

OR CONTROL CORDS TO LIFT PUMP.

 

NOTE: The White Wire Is Not A Neutral Or Ground Lead. 
The Black, White And Red Leads Are Power Carrying
Conductors. The Green Lead Is For Connection To 
Ground.

 

FIGURE 1

Содержание PROSSER 4SED-L Series

Страница 1: ...ct improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 097251 Rev G Series 4SED L 3 10HP 1750RPM DISCONTINUED Parts may NOT be a...

Страница 2: ...0 14 EXPLODED VIEW Fig 11 15 PARTS LIST 16 17 RETURNED GOODS POLICY 19 WARRANT START UP REPORT WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders PROSSER is a registered trademark of Crane Pumps Sy...

Страница 3: ...ert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers ...

Страница 4: ...una N Hardware 300 series stainless steel CORD ENTRY 50 Ft 15 2m Cord Epoxy sealed housing with secondary pressure grommet for sealing and strain relief SPEED 1750RPM 60Hz nominal UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial LOWER BEARING Design Double Row Ball Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Single phase NEMA B Three Phase Torque Curve Oil Filled Squirrel ...

Страница 5: ... Department in Piqua Ohio telephone 937 778 8947 or Crane Pumps Systems Canada in Brampton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location Water feeding and discharging for construction and civil works Water supply and sewage works Various kinds of industrial facilities Housing and building facilities The pump can be used at almost all places but avoid con tinuous short water operation at...

Страница 6: ...ATINGS Volts Continuous Amperes Inrush Amperes 110 120 3 00 30 0 220 240 1 50 15 0 440 480 0 75 7 5 600 0 60 6 0 C 3 4 Wire Size Consult a qualified electrician for proper wire size if additional power cable is required See table for electrical information SECTION D START UP OPERATION D 1 Check Voltage and Phase Before operating pump compare the voltage and phase information stamped on the pump id...

Страница 7: ...otor housing 2 but DO NOT disconnect conduit box wiring from motor leads With a flashlight visually inspect the oil in the motor housing 2 to make sure it is clean clear and that oil level is above all internal componentry Seal Chamber Place pump on its side with pipe plug 22 downward remove pipe plug 22 and drain oil from the seal chamber If the oil is found to contain considerable water or other...

Страница 8: ...t lb Check for free rotation of motor and impeller F 3 Motor and Bearing Service F 3 1 Disassembly and Inspection To examine or replace the motor 1 and bearings 3 and 47 disassemble pump volute and impeller as outlined in paragraph F 2 1 and disassemble seal plate and shaft seal as outlined in paragraph F 4 1 Drain oil from motor as out lined in paragraph F 1 3 Position unit upright using blocks t...

Страница 9: ...hes If the end play is within these tolerances proceed with reassembly If the end play is not within the above listed tolerances the motor upper end bell must be disassembled and sufficient 010 shims 9 must be added or removed as required Reassemble and recheck again for the required listed end play tolerance F 4 Shaft Seal and Diaphragm Service Important Handle seal parts with extreme care do not...

Страница 10: ...nd not cocked or resting on bellows tail Re oil shaft and lightly oil in ner surface of outboard rotating member 46B With tail section toward bearing bracket 21 slide rotating member 46B onto shaft with seal pusher until retainer engag es spring 46C and spring is compressed slightly Make sure spring 46C is properly engaged in both retainers Slide seal plate 25 over shaft onto bearing bracket 21 be...

Страница 11: ... White 3 9 T4 T5 T6 Together THREE PHASE 480 600 VOLT AC THREE PHASE 480 600 VOLT AC Power Cable Power Cable Motor Lead Number Motor Lead Number Green Ground Green Black 1 Red 2 White 3 T4 T7 Together T5 T8 Together T6 T9 Together MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Control Cable Control Cable Lead Number Lead Number Green Ground Green Black P1 Temperature Sensor Whit...

Страница 12: ...e design configuration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which repre sent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for order ing and obtaining information G 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specif...

Страница 13: ...eller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as...

Страница 14: ...14 FIGURE 10 ...

Страница 15: ...15 FIGURE 11 ...

Страница 16: ...n Ring 2 071431A Friction Ring For 5HP 1PH 10HP ONLY 10d 1 051452 Grommet 1 071430A Grommet For 5HP 1PH 10HP ONLY 10e 1 Control Cable Not Sold Separately 10f 1 051448 Gland Nut 10g 2 021531 Friction Ring 10h 1 066871 Grommet 10J 1 030169 Ground Screw 10 32 x 5 8 Lg Stainless 11 1 051937 Square Ring 12 5 016406 Connector 5 030148 Connector For 5HP 1PH 10HP ONLY 13 2 5 Gal 029034 Oil Motor Housing 3...

Страница 17: ... 001162 Shim 031 x 2 O D Bearing 32 1 022873 Diaphragm 33 1 051467 Shaft Key 1 4 Sq x 1 1 4 lg Stainless 34 1 037116 Cap Screw 1 2 13 x 1 1 4 lg w nyloc stainless 35 1 070089 Washer 562 ID x 1 625 OD x 187 THK Stainless 36 2 001348 Shim 031 x 1 5 O D Impeller 37 2 001349 Shim 010 x 1 5 O D Impeller 39 2 036803 Soc Hd Cap Screw 1 4 20 x 3 4 lg Stainless 41 1 036852 Gasket 42 1 056668 Square Ring 43...

Страница 18: ...rformance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUAT...

Страница 19: ...ent To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pump...

Страница 20: ...Does impeller turn freely by hand Yes No Condition of equipment Good Fair Poor Condition of cable jacket Good Fair Poor Resistance of cable jacket Good Fair Poor Resistance of cable and pump motor measured at pump control Red Black Ohms Red White Ohms White Black Ohms Resistance of Ground Circuit between Control Panel and outside of pump Ohms MEG Ohms check of insulation Red to Ground White to Gro...

Страница 21: ...tion Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks Does check valve s operate properly Flow Does station appear to operate at proper rate Pump down time Noise level High Medium Low Comments Equipment difficulties during start up MANUALS Has opera...

Страница 22: ...22 Notes ...

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