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Replacing the diaphragms

Place switch disc on top. The radius or the chamfer is 
mounted in the direction of the diaphragm´s air side. 
(Pic. 8)

Pic. 8

Screw piston rod onto set screw and tighten by hand 
(nopped E4® assembly unit including the piston rod, see 
Pic. 9)

Pic. 9

Pic. 10

Before assembling the diaphragm unit, check whether 
other parts of the center block need to be exchanged 
(e.g. defective or dirty seals, piston rod bearings, defect 
air valve, pilot rod or silencer). If required, exchange these 
accordingly.

Slide in the nopped E4® assembly unit into the center block 
(picture 11) and fix the second diaphragm with switch disc 
on the opposite side (mount the threaded pin in the second 
nopped E4® diaphragm as shown in picture 7). Tighten the 
second diaphragm by hand (picture 12). At the same time, 
lock the piston rod with a wrench.

Install pump chambers, insert valve seats and balls (check 
for any damages and if required replace), mount suction 
and discharge manifolds as per the DEPA® IOM.

Pic. 11

 

   

 

          Pic. 12: Tighten by hand

The DEPA® nopped E4® starter kit contains

• 

2 diaphragms

• 

2 switch discs 

• 

2 set screws

• 

Sealings for air control area of pump

Note: 

The DEPA® nopped E4® starter kit includes switch discs 

and set screws in the matching sizes. Switch disc material for 
sizes 15, 50 and 80 is POM, for the sizes 25 and 40 aluminium. 
Each switch disc has a different thickness. The set screws are 
available in three sizes (15, 25 & 40 and 50 & 80)

Pic. 13: Switch discs and set screws

Note: 

For DEPA® pumps with nopped E4® diaphragms a new 

pump coding system is used. To recognize a retrofitted DEPA® 
pump, please use the sticker enclosed in this manual and 
attach it, next to the nameplate area. Upon request we can 
supply you with a new nameplate.

Chamfer radius

Aluminium switch disc

POM switch disc

15              25                     40                      50                                  80

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