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7

2. REASSEMBLY OF LIQUID END

a.    Press suction head wearing ring (33) into recess 

of suction head making certain that it is properly 
seated. Also press the casing wearing ring (36) into 
casing until it is fl ush with inside edge of casing.

d.   Reposition motor support (1) on motor and replace 

capscrews (8). Slide slinger (7) onto shaft, followed 
by shaft sleeve until sleeve is tight against shaft 
shoulder. Align shaft and sleeve keyways. Place key 
(4) in keyway and position shaft sleeve gasket (12) 
against end of sleeve.

c.  Place stuffi ng box gland (16) and lantern ring (19) 

over the shaft sleeve (3). Place stuffi ng box head 
(15) over shaft in manner shown with slots for gland  
bolts and nuts (8) on horizontal centerline when 
holes in the fl ange of the stuffi ng box head are in 
line with those of the motor support (1).

d.   Insert casing capscrews (2) through holes in motor 

support and stuffi ng box head and position stuffi ng 
box head gasket (14) on stuffi ng box head. Position 
casing (35) with discharge in desired position, and 
tighten capscrews securely. Reconnect by-pass tube 
(21).

e.   Place impeller (40) over the end of the shaft with 

keyway over the key (4). Tap impeller into position 
on the shaft with either a babbit or rawhide hammer. 
Replace impeller nut gasket (13) and impeller nut (6) 
on shaft stud (5). Tighten nut securely.

f.   Position suction head gasket (31) on suction head 

(32). Mount suction head on casing and tighten 
capscrews (9) securely. Replace drain plug (37).

g.   See section “Repacking Standard Stuffi ng Box” 

beginning with item b.

3. REPACKING STANDARD STUFFING BOX

  

a. 

 

Remove 

stuffi ng box bolts (17) and nuts (18) also 

       gland bolts and nuts and remove gland from shaft. 
       With a packing puller, remove the old packing (20) 
       and lantern ring (19) from the stuffi ng box.

  

b. 

 

Cut 

fi ve rings of packing (20) so that when wrapped 

        around the shaft, the ends do not quite touch, a 
        bevelled cut is recommended.

  

c. 

 

Tamp 

fi rst ring into stuffi ng box (15) then turn shaft 

        over by hand.

   d.   Stagger the next packing ring joint so that the joints 
        will be 180° apart. Seat ring evenly and tamp into 
        place. Turn shaft again by hand.

   e.   Place lantern ring (19) in next.

  

f. 

  Position and seat the next three rings of packing 

       separately, staggering the joints 180° apart. Tamp 
  

 

 

into 

place.

g.  Replace split gland (16) fastening the two halves 

together with gland bolts and nuts. Replace and 
tighten stuffi ng box bolts and nuts (18), then loosen 
nuts until shaft can be turned freely by hand. See 
section “Proper Adjustment Of Stuffi ng Box” for 
proper adjustment.

4. REPLACE SINGLE MECHANICAL SEAL - 

Seals are 

available as a complete assembly only.
 
 

a.  The single seal as shown is used for handling 

 

 

clear liquids at temperatures below their boiling 

 

 

point. A portion of this liquid is by-passed into 

 

 

the seal chambers through the by-pass tube to 

 

 

serve as a lubricant and as a coolant. The 

 

 

by-pass from the pump discharge must be 

 

 

a minimum of 20 pounds pressure above the 

 

 

suction pressure of the pump to insure proper 

 

 

operation of the seal.

 

b.  Special precautions must be observed when 

 

 

handling a mechanical seal. DO NOT drop the 

 

 

seal face carbons, or fl oating seats, nor scratch 

 

 

the lapped faces of these pieces.

 

c.  To remove the seal assembly, dismantle the liquid

 

 

end of the pump as described in Section E. After 

 

 

removing the casing, the seal head assembly 

 

 

may be removed from the motor support. Press 

 

 

the seal assembly (42) from the seal head (41).

 

d.  To install new seal assembly, oil the outer surfaces

 

 

of the seal seat and press assembly into the seal 

 

 

head cavity. DO NOT SCRATCH FACE OF 

 

 

FLOATING SEAT. If it is not possible to insert seat 

  with 

the 

fi ngers, place cardboard protecting ring 

 

 

furnished with seal over face of seat and press 

 

 

into bore with piece of tubing having end cut 

 

 

square. Tubing should be only slightly larger than 

 

 

diameter of shaft. Remove cardboard ring after 

  seat 

is 

fi rmly seated.

 

e.  Apply a thin coating of clean light oil to the shaft 

 

 

sleeve (3) and reposition seal head (41) on the 

 

 

motor support. Also apply a thin coating of light oil

 

 

to the inside of the seal bellows and the seal 

 

 

face carbon then slide the sealing washer and 

 

 

bellows assembly onto the shaft sleeve (3).

 

f. 

Insert casing capscrews (2) through holes in 

 

 

motor support (1) and seal head (41) and 

 

 

complete assembly of liquid end as described in 

 

 

section “Reassembly of Liquid End”.

Содержание DEMING 4201 Series

Страница 1: ...such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 120005 Rev D Series 4201 4211 4221 DEMING DEMING INSTALLATION OPERATION MAINTENANCE MANUAL MotorMount Centrifugal Pumps ...

Страница 2: ... Receiving Storage Service Centers B INSTALLATION 4 5 Foundation Piping Wiring Rotation C OPERATION 5 Starting Priming D MAINTENANCE 6 Lubrication Packing Single Seal Double Seal Proper Adjustment of Stuffing Box E REPAIR 6 9 Disassembly of Liquid End Reassembly of Liquid End Repacking Standard Stuffing Box Replace Single Mechanical Seal Replace Double Mechanical Seal F LOCATING TROUBLE 9 CROSS SE...

Страница 3: ... not wear loose clothing that may become entangled in moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed du...

Страница 4: ...e location of the nearest Deming Service Center check your Deming representative or Crane Pumps Systems Service Department in Piqua Ohio telephone 937 778 8947 or Crane Pumps Systems Canada Inc Bramton Ontario 905 457 6223 B INSTALLATION 1 FOUNDATION The Motor Mount pumps can be installed on any sufficiently soild foundation since pump and motor are rigidly aligned The unit may be installed on a c...

Страница 5: ...e shaft and motor than operation at the designed flow rate and head h Suction valve if used must be fully open Do not use suction valve as a throttling device i Pump fully primed Only after these items have been checked should the pump be started 2 PRIMING CAUTION Before starting the pump the casing and suction line must be filled with liquid and air vented through the vent pipe plugs The pump mus...

Страница 6: ... THESE TASKS Be sure that no one can accidentally restore power while the pump is being serviced 1 DISASSEMBLY OF LIQUID END The following procedure is for the complete disassembly of the pump If complete disassembly is not necessary use only those steps which apply a Slowly remove drain plug 37 Disconnect suction and discharge pipes b Remove suction head capscrews 9 then set a block of wood again...

Страница 7: ... into place Turn shaft again by hand e Place lantern ring 19 in next f Position and seat the next three rings of packing separately staggering the joints 180 apart Tamp into place g Replace split gland 16 fastening the two halves together with gland bolts and nuts Replace and tighten stuffing box bolts and nuts 18 then loosen nuts until shaft can be turned freely by hand See section Proper Adjustm...

Страница 8: ...ease cup should be installed to maintain pressure in the seal chamber b Special precautions must be observed when handling a mechanical seal DO NOT drop the seal face carbons or floating seats nor scratch the lapped faces for these pieces c To remove the seal assembly dismantle the liquid end of the pump as described in Disassembly of Liquid End then unscrew gland bolts and nuts Remove seal head c...

Страница 9: ...pump serial number and part item number are always required to secure correct replacement parts Refer to the pump serial plate and illustrations in this booklet F LOCATING TROUBLE 1 No Liquid Delivered a Pump not primed See Priming b Speed too low Check motor speed and nameplate c Discharge head too high d Suction lift over 15 feet Check with vacuum gauge e Impeller completely plugged f Wrong dire...

Страница 10: ...sket 14 Stuffing Box Head Gasket 15 Stuffing Box Head 16 Stuffing Box Gland 17 Bolts Gland 18 Nuts Gland 19 Lantern Ring 20 Stuffing Box Packing ITEM No DESCRIPTION 21 Tubing and Connectors 22 Connector 90 23 Connector Straight 24 Compression Nut 25 Compression sleeve 27 Pipe Plug 31 Suction Head Gasket 32 Suction Head 33 Suction Head Wearing Ring 34 Pipe Plug 35 Casing 36 Casing Wearing Ring 37 P...

Страница 11: ...formance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATI...

Страница 12: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Страница 13: ...__ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid le...

Страница 14: ...s installed away from turbulence YES___ NO___ Is level control operating properly YES___ NO___ Is pump fully submerged during operation YES___ NO___ Follow up Corrective Action Required YES___ NO___ Additional Comments ____________________________________________________________________________ ____________________________________________________________________________ ___________________________...

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