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9

IMPORTANT! - DO NOT hammer on the seal 
pusher- it will damage the seal face.

Make sure the stationary member is in straight. Slide 

a bullet (see parts list - seal tool kit) over motor shaft. Lightly 
oil 

(DO NOT use grease)

 shaft, bullet and inner surface of 

bellows on rotating member (28b) see Figure 7. With lapped 
surface of rotating member (28b) facing inward toward 
stationary member, slide rotating member over bullet and 
onto shaft, using seal pusher, until lapped faces of (28a) and 
(28b) are together (see Figure 7).

It is extremely important to keep seal faces clean during 
assembly. Dirt particles lodged between these faces will 
cause the seal to leak. Place spring (28c) over shaft and in 
place on rotating member (28b), making sure it is seated 
on retainer and not cocked or resting on bellows tail. Slide 
retaining ring (28d) over shaft and let rest on spring (28c). 
Replace snap ring (32) in groove of shaft. Set square-ring 
(18) in groove on outer seal plate (14) and place outer seal 
plate (19) onto inner seal plate (14). Replace socket head cap 
screws (29) and torque to 60 in-lbs. See Figure 5 & 13.

Outer Seal (All Units)- 

Press stationary member (28a) fi rmly 

into outer seal plate (14 on DS Units) as described above. 
Slide rotating member (28b) onto stationary member using 
seal pusher as described above. Place spring (28c) and 
retaining ring (28d) onto rotating member (28b). Assemble 
impeller and volute as outlined in paragraph F-2.2. Replace 
oil as outlined in paragraph F-1.4.

F-4) Motor and Bearing Service

F-4.1) Disassembly and Inspection:

To examine or replace the motor (7), capacitor (9, single phase 
units),  controls  (55,  56,  optional),  and  bearing  (16),  drain  oil 
from motor as outlined in paragraph F-1.1.  Disassemble volute 
and impeller as outlined in paragraph F-2.1 and disassemble 
shaft seal as outlined in paragraph F-3.1.

Position unit upright, using blocks to avoid resting unit on shaft. 
Unscrew cable hex bolts (11) and remove compression fl ange 
and power cord (16). Remove snap ring (19) with a fl at head 
screwdriver. Pull the terminal block (35) out of the housing (1) 
using a T-bolt or pair of pliers and a .25-20 screw in the threads 
of the terminal block (21). Be sure to leave slack on the motor 
leads  connected  underneath.  Use  needle  nose  pliers  to  pull 
each female connector off of the pins on the underside of the 
terminal block (35). The unit voltage should be noted. Repeat 
cable  and  terminal  block  removal  procedure  for  any  control 
cables  (56)  if  equipped.  Remove  socket  head  cap  screws 
(47).  Vertically  lift  the  motor  housing  (6)  from  seal  plate  (5) 
by lifting handle (21). Inspect square ring (27) for damage or 
cuts.  Remove  the  motor  bolts  and  lift  motor  stator  from  seal 
plate (5). Disconnect capacitor leads from capacitor (9, single 
phase units). Examine bearing (25) and replace if required. If 
replacement is required, remove bearing (16) from motor shaft 
using a wheel puller or arbor press, see Figure 9.

Check  motor  capacitor  (9,  single  phase  units)  with  an  Ohm 
meter by fi rst grounding the capacitor by placing a screwdriver 
across both terminals and then removing screwdriver.  Connect 
Ohm meter (set on high scale) to terminals. If needle moves 
to infi nity (∞) then drifts back, the capacitor is good. If needle 
does not move or moves to infi nity (∞) and does not drift back, 
replace capacitor (7). To test the fl oat switch (55 or 56 optional), 
check  for  continuity  between  the  pin  receptacles  of  the  cord 
with the fl oat in an “up” position. There should be no continuity 
with  the  switch  in  the  “down”  position.  Replace  switch  (55 
or  56)  if  malfunctioning.  If  moisture  sensors  (4,  optional)  are 
damaged, disconnect leads by removing machine screws (45) 
and washers (46) from probes (4).  Remove probes (4) from 
seal  plate  (5).  To  test  the  temperature  sensor  (50,  optional), 
check  for  continuity  between  the  black  and  white  wires.  If 
found to be defective, contact a motor service station or Barnes 
Pumps Service department. Inspect motor winding for shorts 
and check resistance values. Check rotor for wear. If rotor or 
the stator windings are defective, the complete motor must be 
replaced.

IMPORTANT!  -  All  parts  must  be  clean  before 
reassembly.

FIGURE 5

Stationary Member
(28A) Polished Face Out

Seal Pusher

Seal Plate (5) for L series 
and (29) for DS series

FIGURE 6

Motor & Seal Plate

Bullet

Rotating Member 
(28B)

Seal Pusher

FIGURE 7

Содержание Barnes SED Series

Страница 1: ...ms Inc constant product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 105240DW Rev A Series SED 50HP 1750RPM ...

Страница 2: ... SHOOTING 13 EXPLODED VIEW Fig 14 14 PARTS LIST 15 WARRANTY 16 RETURNED GOODS POLICY 17 WARRANTY REGISTRATION 17 SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders BARNES is a registered trademark of Crane Pumps Systems...

Страница 3: ... fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers reco...

Страница 4: ...CORD ENTRY 30 ft 9 1m Cord with Plug on Single Phase Quick connect custom molded for sealing and strain relief SPEED 1750 RPM Nominal UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial LOWER BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Single Phase NEMA B Three Phase Torque Curve Oil Filled Squirrel Cage Induction Insulation Class B SINGLE PHASE...

Страница 5: ... telephone 937 778 8947 or Crane Pumps Systems Canada in Brampton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location Water feeding and discharging for construction and civil works Water supply and sewage works Various kinds of industrial facilities Housing and building facilities The pump can be used at almost all places but avoid continuous short water operation at a sandy place such may ac...

Страница 6: ...termediate control circuit relay must be used to reduce the current or the sensor will not work properly TEMPERATURE SENSOR ELECTRICAL RATINGS Volts Continuous Amperes Inrush Amperes 110 120 3 00 30 0 220 240 1 50 15 0 440 480 0 75 7 5 C 3 3 Wire Size Consult a qualified electrician for proper wire size if additional power cable length is required See table for electrical information SECTION D STAR...

Страница 7: ...l and contamination F 1 1 Checking Oil Motor Housing To check oil set unit upright Remove pipe plug 15 from motor housing 1 With a flashlight visually inspect the oil in the motor housing 1 to make sure it is clean clear light amber in color and free from suspended particles Milky white oil indicates the presence of water Oil level should be above motor when pump is in vertical position F 1 2 Testi...

Страница 8: ... stationary Apply thread locking compound 60 to shaft threads Then install jam nut 32 and torque to 40 ft lbs It is important that the spring of the lower shaft seal 3 seats in the hub of the impeller 33 Rotate impeller to check for binding Position gasket 20 on volute flange and position impeller and motor housing on volute 1 Position lockwasher 12 on cap screw 26 and screw into volute 1 Torque to...

Страница 9: ...f the housing 1 using a T bolt or pair of pliers and a 25 20 screw in the threads of the terminal block 21 Be sure to leave slack on the motor leads connected underneath Use needle nose pliers to pull each female connector off of the pins on the underside of the terminal block 35 The unit voltage should be noted Repeat cable and terminal block removal procedure for any control cables 56 if equippe...

Страница 10: ...ed Do not use wire nuts Slip motor leads and ground wire through fiberglass sleeve Lower motor housing 6 down onto seal plate 5 while aligning holes and stringing motor leads through the cable entry bore s Slipping cords inside a 1 ft length of 5 conduit makes this easier Place socket head cap screws 47 through seal plate 5 into motor housing 1 and torque to 60 in lbs Reconnect motor leads to the u...

Страница 11: ...the design configuration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information G 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specific...

Страница 12: ...12 FIGURE 12 ...

Страница 13: ...impeller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures a...

Страница 14: ...14 FIGURE 13 Series SED ...

Страница 15: ... 25 Dia Cast Iron 15 1 014270 Plug Pipe Countersunk 375 ZP 16 1 017414 Bearing Ball 203 1 5747 OD 17 1 061143 Ring Retaining Ext Steel 18 1 027269 ª Ring Square 264 7 50 ID Buna N 19 6 1 140 1 Screw HXHD 313 18 2 00 SS 20 1 027344 ª Gasket 9 25 OD 21 1 103503 Handle Lifting SS 22 1 Nameplate SS 23 1 Warning Nameplate SS 24 1 Warning Label 25 8 001628 Screw U Drive 4 187 300 SS 26 1 043420 Casting ...

Страница 16: ... ITEMS 16 240 VOLT 1 PHASE 0 5HP ITEM 16 3 PHASE 8 FT 103756A 103742A 15 FT 103756 110949 103742 20 FT 103756XA 110949XA 103742XA 30 FT STD 103756XC 110949XC 103742XC 50 FT 103756XF 110949XF 103742XF 75 FT 103756XJ 110949XJ 103742XJ 100 FT 103756XL 110949XL 103742XL ...

Страница 17: ...performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATION...

Страница 18: ...ent To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pump...

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