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7

RECEIVING/UNPACKING:

Upon receiving the pump, it should be inspected for dam-

age  or  shortages.  If  damage  has  occurred,  file  a  claim 

immediately with the company that delivered the pump. 

Unpack pump and record pump serial and model number 

before installing. If the manual is removed from the pack-

aging, do not lose or misplace.

STORAGE:

Short Term-

 For best results, pumps can be retained in 

storage, as factory assembled, in a dry atmosphere with 

constant temperatures for up to six (6) months.

Long Term-

 Any length of time exceeding six (6) months, 

but not more than twenty-four (24) months. The units should 

be stored in a temperature controlled area, a roofed over 

walled enclosure that provides protection from the elements 

(rain, snow, wind-blown dust, etc.), and whose temperature 

can be maintained b40 deg. F and +120 deg. F. 

If extended high humidity is expected to be a problem, all 

exposed parts should be inspected before storage and all 

surfaces that have the paint scratched, damaged, or worn 

should be recoated with a air dry enamel paint. All surfaces 

should then be sprayed with a rust-inhibiting oil.

Pump should be stored in its original shipping container. 

On initial start up, rotate impeller by hand to assure seal 

and impeller rotate freely. If it is required that the pump be 

installed and tested before the long term storage begins, 

such installation will be allowed provided:

1.)  The pump is not installed under water for more than

 

one (1) month.

2.)  Immediately upon satisfactory completion of the

 

test, the pump is removed, thoroughly dried, 

 

repacked in the original shipping container, and

 

placed in a temperature controlled storage area.

3.)  Before placing pump into service, pump should be 

 

brought to operational temperature range. 

 

Excessive or direct heating or cooling should NOT 

 

be used.

OPERATION TEMPERATURE RANGE:

 +35ºF (2ºC) to 

104ºF (40ºC). 

 

SERVICE CENTERS:

 

For the location of the nearest Barnes Service Center, check 

your Barnes representative or Crane Pumps & Systems, Inc.

Service Department in Piqua, Ohio, telephone

(937) 778-8947 or in Brampton, Ontario, Canada 

(905) 457-6223.

INSTALLATION:

 

Location -

 The pump is designed to fit into your basin ei-

ther by sliding down the rail assembly, or by being mount-

ed on a pump base. 

THIS PUMP MUST BE INSTALLED 

WITH A MINIMUM OF 3 INCHES AND A MAXIMUM OF 

4.5 INCHES OF CLEARANCE UNDER THE PUMP FOR 

THE ENTRANCE OF SEWAGE SOLIDS.

Discharge -

 Assemble discharge piping or hose assembly 

(whichever is required by your application), to the pump. 

Discharge piping should be as short as possible. Both a 

check valve and a shut-off valve are required for each pump 

being used. The check valve is used to prevent backflow 

into the sump. Excessive backflow can cause flooding and/

or damage to the pump. The shut-off valve is used to stop 

system flow during pump or check valve servicing. 

An anti-siphon valve is also required. 

Package Systems-

 Refer to manual supplied with basin 

package system.

ELECTRICAL CONNECTIONS:

 

Pump Cables -

 The cord assembly mounted to the pump 

must 

NOT

 be modified in any way except for shortening 

to a specific application. Any splice between the pump 

and the control panel must be made in accordance with 

the National Electric Code or the Canadian Electric 

Code and all applicable state, province and local electric 

codes. It is recommended that a junction box, be mounted 

outside the sump or be of at least Nema 4 (EEMAC-4) 

construction if located within the wet well. 

DO NOT USE 

THE POWER OR CONTROL CABLES TO LIFT PUMP!

 

Overload Protection -

 For single phase, the type of 

in-winding overload protector used is referred to as an 

inherent overheating protector and operates on the 

combined effect of temperature and current. This means 

that the overload protector will trip out and shut the pump 

off if the windings become too hot, or the load current 

becomes too high. It will then automatically reset and start 

the pump after the motor cools to a safe temperature. 

In the event of an overload, the source of this condition 

should be determined and rectified immediately. 

DO NOT 

LET THE PUMP CYCLE OR RUN IF AN OVERLOAD 

CONDITION OCCURS !

FIGURE 1 - Normal Operating Points

 

 

 

 

BOTTOM OF BASIN

STANDARD "OFF" 

POSITION

STANDARD "ON" 

POSITION

LAG "ON"

POSITION (DUPLEX)

STANDARD "ALARM"

POSITION

UNLESS OTHERWISE SPECIFIED: DIMENSIONS

ARE IN INCHES. TOLERANCES FOR CAST DIM:

LESS THAN 3" - ±.015

3" & ABOVE - ±.030

ANGLES ±1/2°

MATERIAL

SIZE

SCALE

DWG NO

CAGE NO 96046 SHEET

KEY

CHARACTERISTIC

*

1 OF 1

MATL

This print is and contains confidential proprietary 

information owned exclusively by CRANE PUMPS 

& SYSTEMS INC., and it is furnished on a strictly 

confidential basis. This restriction includes, but is 

not limited to the condition that this print will only 

be used as a record or to identify or inspect parts 

or for other information purposes, and will not be 

used to manufacture or procure the manufacture 

of the parts shown in this print by any source other 

than CRANE PUMPS & SYSTEMS INC..

2

1

3

4

1

2

3

4

D

C

B

A

D

C

B

A

A

1:10

10.00

(254)

8.00

(203)

4.00

(102)

6.00

(152)

Содержание BARNES RAZOR ZOGP Series

Страница 1: ...hanges may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 145629 Rev A Series ZOGP This product may be covered by one or more of the following patents and other pa...

Страница 2: ...or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Do not exceed manufacturers recommendation for maximum performance as t...

Страница 3: ...em is the Barnes Razor grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical po...

Страница 4: ...N Hardware 300 series stainless steel CORD ENTRY Custom Molded Quick Connected for sealing and strain relief CORD CSA UL Approved 12 5 Type SOW SPEED 3450 RPM 60Hz 2875 RPM 50Hz UPPER BEARING Design Single Row Ball Lubrication Oil Load Radial Thrust LOWER BEARING Design Single Row Ball Lubrication Oil Load Radial Thrust MOTOR Design NEMA L Oil Filled Squirrel Cage Induction Insulation Class F SING...

Страница 5: ... ESPS Level Control Sold Separately ZOGP20__CT Threaded Shown with optional NPT BSP Threaded ZOGP20__L inches mm 26 95 684 47 23 32 592 11 13 283 8 18 208 8 87 225 4 44 113 1 25 NPT FEMALE 5 72 145 23 70 602 9 56 243 3 69 94 10 56 268 7 37 187 ...

Страница 6: ...p Model HP Phase Volts Frequency Breaker Size ZOGP2072_ _ 2 1 208 240 60 25 ZOGP2082_ _ 2 3 208 240 60 15 ZOGP2042_ _ 2 3 480 60 10 ZOGP20X2_ _ 2 1 230 50 25 ZOGP20Y2_ _ 2 3 220 50 15 ZOGP20Z2_ _ 2 3 380 50 10 The nameplate is located on the side of the pump This contains the pumps part number horsepower voltage phase and serial number as well as other information The start up form located in the ...

Страница 7: ...SOLIDS Discharge Assemble discharge piping or hose assembly whichever is required by your application to the pump Discharge piping should be as short as possible Both a check valve and a shut off valve are required for each pump being used The check valve is used to prevent backflow into the sump Excessive backflow can cause flooding and or damage to the pump The shut off valve is used to stop sys...

Страница 8: ...g into housing bore aligning alignment mark with hole in terminal block see Figures 4 5 Tighten bolts on compression flange until flush with motor housing Pump Power Large Pin furthest from discharge Level Control Small Pin closest from discharge Level control cord has molded fitting at both ends of the cord Install one end to the Pump and the other end to the Level Control ...

Страница 9: ...RE 6 Single phase 240 Volt AC 60Hz L Series 12 3 SOW FIGURE 6b Temperature Sensors FIGURE 6c Three Phase 200 240 Volt AC FIGURE 6d Three Phase 460 Volt AC FIGURE 6a Single phase 240 Volt AC External Capacitor ...

Страница 10: ...10 Single phase 240 Volt AC 60Hz AUE CC CE CO CT Series 12 5 SOW FIGURE 7 Wiring Harness Item 54 on Figure 8 ...

Страница 11: ...nd freedom of operation 7 Open valve 8 Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate ...

Страница 12: ...12 FIGURE 8 3 1 2 4 5 6 7 8 9 10 11 9 13 12 14 15 9 16 Torque all 1 4 20 bolts to 79 in lb ...

Страница 13: ...TG 60HZ 7 1 2 31003 160 O RING 160 BUNA 5 237ID 8 1 141646 VOLUTE OGP 60HZ 9 10 11 30 1 SCREW SKHD 1 4 20 750 18 8SS 10 1 141658 IMP OGP 1ST STG 60HZ 11 1 145173 ASSY COVER CUTTER LF 12 1 141653 CUTTER AXIAL 440C 13 A R 143567 005 143567 015 143567 030 143567 060 Shims 14 1 11 34 1 SCREW SKHD 1 4 20 1 50 15 1 145549 BASE PUMP SS 16 A R 30237 LOCTITE RC609 17 NOT SHOWN 145400 CAP START 300V 250MF 1...

Страница 14: ... 3 1 2 7 1 3 4 5 6 2 ITEM QTY PART NO DESCRITION 1 1 See Page 13 ASSY DRIVER RAZOR 2 1 2 31003 222 O RING 222 BUNA 1 484ID 3 1 141707C ASSY DISCHARGE C CHANNEL 4 4 143993 BRACKET DISCHARGE 5 1 11 30 1 SCREW SKHD 1 4 20 750 18 8SS 6 1 11 32 1 SCREW SKHD 1 4 20 875 18 8SS 7 1 143577 SPACER DISCHARGE BUNA C Channel Discharge BSP NPT Discharge PARTS KITS C Channel Kit P N 141707C KIT Item s 2 3 4 5 6 ...

Страница 15: ...15 Typical Wiring Diagram Generic PUMP ...

Страница 16: ...ontrol panel 2 Pole 20 AMP Ordered Separately Rewire existing power supplied to control panel if required WIRE FEEDING THE PANEL NEEDS TO BE AT LEAST 12 GAUGE MAY NEED TO BE LARGER DEPENDING UPON LENGTH OF RUN CONSULT QUALIFIED ELECTRICIAN FOR PROPER APPLICATION Optional Cicuit Breakers Ordered Separately PART NO DESCRIPTION 113291B 20 AMP GE THQP Snap in Breaker 105476 20 AMP DIN Rail Breaker ...

Страница 17: ...17 FIGURE 7 NOTE DETERMINE IF THE PACKAGE CONTAINS AN EQD QUICK DISCONNECT IF SO GO TO PAGES 14 FIGURE 8 TIE BOTH BARE GROUND WIRES W GREEN PUMP GROUND ...

Страница 18: ...18 FIGURE 8 2000 SERIES STATION WIRING WIRING FOR UNITS NOT SUPPLIED WITH FACTORY WIRED EQD ...

Страница 19: ...pecifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CON...

Страница 20: ...Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Страница 21: ...__ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid le...

Страница 22: ...controls installed away from turbulence YES___ NO___ Is level control operating properly YES___ NO___ Is pump fully submerged during operation YES___ NO___ Follow up Corrective Action Required YES___ NO___ Additional Comments ____________________________________________________________________________ ____________________________________________________________________________ ____________________...

Страница 23: ...Notes ...

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