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7

BEFORE YOU BEGIN

• Read this manual completely before starting your 

   installation

• Consult local officials for any applicable codes and

  regulations.

• Make sure you have the necessary equipment and 

  supplies before starting your installation (see tool and

  material lists).

TOOL AND MATERIAL LIST

(NOT INCLUDED)

• SAE Socket Set

• Ratchet

• Tape Measure

• Wire Strippers (12 AWG to 18 AWG)

• Wire Cutters

• Multi-Meter

• Cable Lube

• Small Slotted Screw Driver

• Combination Wrenches, SAE

RECEIVING/UNPACKING:

Upon receiving the pump, it should be inspected for dam-

age  or  shortages.  If  damage  has  occurred,  file  a  claim 

immediately with the company that delivered the pump. 

Unpack pump and record pump serial and model number 

before installing. If the manual is removed from the pack-

aging, do not lose or misplace.

STORAGE:

Short Term- 

For best results, pumps can be retained in 

storage, as factory assembled, in a dry atmosphere with 

constant temperatures for up to six (6) months.

Long Term-

 Any length of time exceeding six (6) months, 

but not more than twenty-four (24) months. The units should 

be stored in a temperature controlled area, a roofed over 

walled enclosure that provides protection from the elements 

(rain, snow, wind-blown dust, etc.), and whose temperature 

can be maintained b40 deg. F and +120 deg. F. 

If extended high humidity is expected to be a problem, all 

exposed parts should be inspected before storage and all 

surfaces that have the paint scratched, damaged, or worn 

should be recoated with a air dry enamel paint. All surfaces 

should then be sprayed with a rust-inhibiting oil.

Pump should be stored in its original shipping container. 

On initial start up, rotate impeller by hand to assure seal 

and impeller rotate freely. If it is required that the pump be 

installed and tested before the long term storage begins, 

such installation will be allowed provided:

1.)  The pump is not installed under water for more than

 

one (1) month.

2.)  Immediately upon satisfactory completion of the

 

test, the pump is removed, thoroughly dried, 

 

repacked in the original shipping container, and

 

placed in a temperature controlled storage area.

 

SERVICE CENTERS:

For the location of the nearest Barnes Service Center, 

check your Barnes representative or

Crane Pumps & Systems, Inc., Service Department in 

Piqua, Ohio, telephone (937) 778-8947 or in Brampton, 

Ontario, Canada (905) 457-6223.

INSTALLATION:

Location -

  The  pump  is  designed  to  fit  into  your  basin 

resting on the supplied stand.

FIGURE 1 

Содержание BARNES PRESSURE SYSTEMS omni GRIND plus ULTRA GRIND OGP2022AUE Series

Страница 1: ...ram product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 118951A Rev K 1 25 NPT Universal Upgrade Core Series OGP2022AUE OGT1022AUE ...

Страница 2: ...Pumps Systems Inc Crane Pumps Systems Inc 2003 2 2006 9 06 Alteration Rights Reserved TABLE OF CONTENT SAFETY FIRST 3 USER GUIDE 4 SPECIFICATIONS 5 6 INSTALLATION 7 15 ELECTRICAL CONNECTIONS 8 EXPLODED VIEW FIG 9 16 PARTS LIST 17 EXPLODED VIEW FIG 10 18 PARTS LIST 19 WARRRANTY 21 REGISTRATION 22 RETURNED GOODS POLICY 22 START UP REPORT 23 24 ...

Страница 3: ...lack outs minimize water consumption at the home s to prevent sewage from backing up into the house Always keep the shut off valve completely open when system is in operation unless advised otherwise by the proper authorities Before removing the pump from the basin be sure to close the shut off valve This prevents backflow from the pressure sewer Keep the control panel locked or confined to preven...

Страница 4: ...is the Barnes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical ...

Страница 5: ...ionary Faces Silicon Carbide Elastomer Buna N Hardware 300 series stainless steel CORD ENTRY 15 Ft 4 5M Cord Custom Molded Quick Connected for sealing and strain relief CORD CSA UL Approved 12 5 Type SOW SPEED 3450 RPM 60Hz UPPER BEARING Design Single Row Angular Contact Ball Lubrication Oil Load Radial Thrust LOWER BEARING Design Single Row Angular Contact Ball Lubrication Oil Load Radia Thrust M...

Страница 6: ...ing and strain relief CORD CSA UL Approved 12 5 Automatic Pumps Type SOW SPEED 3450 RPM 60Hz UPPER BEARING Design Single Row Angular Contact Ball Lubrication Oil Load Radial Thrust LOWER BEARING Design Single Row Angular Contact Ball Lubrication Oil Load Radial Thrust MOTOR Design NEMA L Oil Filled Squirrel Cage Induction Insulation Class F SINGLE PHASE Capacitor start capacitor run LEVEL CONTROLS...

Страница 7: ...alled enclosure that provides protection from the elements rain snow wind blown dust etc and whose temperature can be maintained between 40 deg F and 120 deg F If extended high humidity is expected to be a problem all exposed parts should be inspected before storage and all surfaces that have the paint scratched damaged or worn should be recoated with a air dry enamel paint All surfaces should the...

Страница 8: ...MP Overload Protection The type of in winding overload protector used is referred to as an inherent overheating protector and operates on the combined effect of temperature and current This means that the overload protector will trip out and shut the pump off if the windings become too hot or the load current becomes too high It will then automatically reset and start the pump after the motor cool...

Страница 9: ... guide for future reference Attach lifting device to pump 1 Make a small overhand loop in the rope 2 Bring the short end through the overhand loop 3 Place short end behind the fixed part of the rope 4 Bring end around and back into the loop 5 Pull on the fixed end of the rope away from the loop to tighten the knot NEVER LOWER OR RAISE PUMP BY THE CORD Secure pump base and level control with hardwa...

Страница 10: ...hten bolts on compression flange until flush with motor housing Pump Power Large Pin Level Control Small Pin Level control cord has molded fitting at both ends of the cord Install one end to the Pump and the other end to the Level Control FIGURE 4 FIGURE 5 Automatic Pumps Pump Level Control Wiring Pump model may appear different than that shown ...

Страница 11: ... by others or reuse into check valve on pump Install Hose Discharge connection to other end or hose assembly Secure pump cord s and hose assembly so they will not fall into basin and lower pump into basin Follow all O S H A guidelines NEVER LOWER OR RAISE PUMP BY THE CORD Setting Pump Into Basin Typical Installation Shown Installations will vary ...

Страница 12: ...12 Typical Wiring Diagram Generic ...

Страница 13: ...ontrol panel 2 Pole 20 AMP Ordered Separately Rewire existing power supplied to control panel if required WIRE FEEDING THE PANEL NEEDS TO BE AT LEAST 12 GAUGE MAY NEED TO BE LARGER DEPENDING UPON LENGTH OF RUN CONSULT QUALIFIED ELECTRICIAN FOR PROPER APPLICATION Optional Cicuit Breakers Ordered Separately PART NO DESCRIPTION 113291B 20 AMP GE THQP Snap in Breaker 105476 20 AMP DIN Rail Breaker ...

Страница 14: ...14 FIGURE 7 NOTE DETERMINE IF THE PACKAGE CONTAINS AN EQD QUICK DISCONNECT IF SO GO TO PAGES 14 FIGURE 8 TIE BOTH BARE GROUND WIRES W GREEN PUMP GROUND ...

Страница 15: ...15 FIGURE 8 2000 SERIES STATION WIRING WIRING FOR UNITS NOT SUPPLIED WITH FACTORY WIRED EQD ...

Страница 16: ...16 FIGURE 9 PARTS LIST OGP2022AUE ...

Страница 17: ...y PRS 1 NPT 15 2 069054V Grip Cord 625 750 Not Shown 16 2 097310 Nut Conduit NPT AL Not Shown 17 1 115664 Rope Poly ESPS 18 1 130979 Base ESPS CI 19 3 1 4 1 20 625 HXHD Bolt SS 20 3 131836 Washer 1 00 O D x 34 I D x 05 18 8 SS Used for E One 200 Series Stations PARTS LIST OGP2022AUE Item 5 1 25 NPT Flex Hose Part No Description Overall Length Basin Depth 130797 Hose Assembly SS Ends 46 48 60 13079...

Страница 18: ...0 PARTS LIST OGT1022AUE 7 8 1 2 3 4 6 14 3 57 90 7 9 13 18 19 20 2 75 69 9 10 80 274 3 18 80 477 5 26 00 660 4 ALARM ESPS 150 ON ESPS 150 OFF ESPS 150 ESPS 150 LEVEL CONTROL SHOWN OUT OF TRUE POSITION FOR CLARITY ...

Страница 19: ...054V Grip Cord 625 750 Not Shown 16 2 097310 Nut Conduit NPT AL Not Shown 17 1 115664 Rope Poly ESPS Not Shown 18 1 130979 Base ESPS CI 19 3 1 4 1 20 625 HXHD Bolt SS 20 3 131836 Washer 1 00 O D x 34 I D x 05 18 8 SS Used for E One 200 Series Stations PARTS LIST OGT1022AUE Item 5 1 25 NPT Flex Hose Part No Description Overall Length Basin Depth 130797 Hose Assembly SS Ends 46 48 60 130797A Hose As...

Страница 20: ...Notes ...

Страница 21: ...A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If ...

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