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Congratulations

You have just purchased a quality designed and manufactured CRAM-A-LOT

Compactor.

Manufacturing compactors and balers since 1978, JV Manufacturing offers quality workmanship, factory trained installa-

tion and a national service network. Advanced features have been designed into the compactor for modern waste dispos-

al operations.

As with any investment, a return is expected, and the return received from this investment will be in the form of maximum

performance during many years of dependable service.

In order to maintain quality performance and safe operation of your new compactor, it is necessary to observe and prac-

tice the operation and maintenance information provided in this manual.

The employer involved in the operation, maintenance, and installation of the compactor should read and understand the

most current version of the following applicable standards.

ANSI Standard No. Z245.2, “Stationary Compactors-Safety Requirements for Installation, Maintenance and Operation”.

A copy of this standard may be obtained from:

NATIONAL WASTE AND RECYCLING ASSOCIATION

4301 Connecticut Avenue, NW

Washington D.C. 20008

Website http://wasterecycling.org

If, after thoroughly reading this manual, there are questions about the operation or repair of your compactor, please con-

tact J.V. Manufacturing, Inc., and our Customer Support Team will provide assistance.

CRAM-A-LOT® Customer Support

Tel: 800-754-4290

Fax: 479-751-7870
Hours: 7:00 am - 5:00 pm CST

Monday - Friday

[email protected]

JV Manufacturing Corporate Philosophy

It is the stated goals of J.V. Manufacturing, Inc. to build equipment of uncompromising quality, provide the absolute best

customer service in our industry, and to conduct all business with honesty and integrity, whether it be with customers,

vendors, fellow employees or members of the community.

J.V. Manufacturing, Inc. encourages positive change. Change will provide opportunities for future growth and new direc-

tions as we move into the future.

Содержание SC-02

Страница 1: ...MODELS SC T1 SC T2 SC 02 SC T1 HTG SC T1 HTG SP SC T2 HTG SC T2 HTG SP Equipping The World For A Better Environment OWNER OPERATOR INSTRUCTION MANUAL Operation Maintenance and Installation ...

Страница 2: ...2 ...

Страница 3: ...dards ANSI Standard No Z245 2 Stationary Compactors Safety Requirements for Installation Maintenance and Operation A copy of this standard may be obtained from NATIONAL WASTE AND RECYCLING ASSOCIATION 4301 Connecticut Avenue NW Washington D C 20008 Website http wasterecycling org If after thoroughly reading this manual there are questions about the operation or repair of your compactor please con ...

Страница 4: ...4 ...

Страница 5: ...ration Sequence 19 Emergency Procedures 19 User Preventive Maintenance 20 Maintenance Section Lockout Tag out Instructions 22 Hydraulic Safety 23 Preventive Maintenance 24 Checking and adding oil 23 Electric Schematics 26 Hydraulic Schematics 27 28 Trouble Shooting Chart 29 Installation Section Installation Requirements Concrete Pad 35 Positioning 35 Anchoring 35 Electrical Hydraulic Installation ...

Страница 6: ... 8 1 7 3 16 3 7 000 SC T1 20 8 1 7 3 19 7 7 500 SC T2 20 8 3 8 7 17 1 9 800 SC T2 25 8 3 8 7 19 8 10 200 SC T2 30 8 3 8 7 21 10 10 600 SC T2 34 8 3 8 7 23 6 10 800 SC T2 38 8 3 8 7 25 7 11 000 SC 02 20 8 3 8 7 18 9 10 000 SC 02 25 8 3 8 7 21 4 10 400 SC 02 30 8 3 8 7 23 6 10 800 SC 02 34 8 3 8 7 25 2 11 000 ...

Страница 7: ...T1 20 HTG SP 8 5 1 4 7 9 19 5 3 4 8 400 SC T1 25 HTG 8 5 1 4 7 9 22 11 1 2 8 530 SC T2 20 HTG 8 5 1 2 9 2 17 1 2 10 260 SC T2 20 HTG SP 8 5 1 2 9 2 17 1 2 10 610 SC T2 25 HTG 8 5 1 2 9 2 19 7 1 2 10 900 SC T2 25 HTG SP 8 5 1 2 9 2 19 7 1 2 11 250 SC T2 30 HTG 8 5 1 2 9 2 21 9 11 540 SC T2 30 HTG SP 8 5 1 2 9 2 21 9 11 890 SC T2 34 HTG 8 5 1 2 9 2 23 5 12 800 SC T2 34 HTG SP 8 5 1 2 9 2 23 5 13 394...

Страница 8: ...08 230 480 3ph Pump capacity gpm 10 5 10 5 10 5 Reservoir capacity gal 22 22 22 Cylinder Bore 5 4 2 4 2 Stroke 40 26 34 Rod 2 5 2 2 Construction Floor 1 2 steel plate 1 2 steel plate 1 2 steel plate 1 4 steel truss type structure 4 C Channel 1 4 steel truss type structure Sides 3 16 steel plate 3 16 steel plate 3 16 steel plate 2 x6 x3 16 steel tube 6 C Channel 4 C Channel 4 C Channel Breaker Bar ...

Страница 9: ...etration 6 8 Motor hp 10 10 Motor voltage 208 230 480 3ph 208 230 480 3ph Pump capacity gpm 10 5 10 5 Reservoir capacity gal 22 22 Cylinder Bore 4 2 4 2 Stroke 26 34 Rod 2 2 Construction Floor 1 2 steel plate 1 2 steel plate 4 C Channel 1 4 steel truss type structure Sides 3 16 steel plate 3 16 steel plate 2 x6 x3 16 steel tube 4 C Channel 4 C Channel Breaker Bar 6 x6 x1 steel angle 6 x6 x1 steel ...

Страница 10: ...10 ...

Страница 11: ...11 Operation Section ...

Страница 12: ...12 SAFETY DECALS ...

Страница 13: ...13 SAFETY DECAL PLACEMENT ...

Страница 14: ...und elsewhere in this manual for instructions concerning the neutralization of these energy sources Z245 2 2013 Stationary compactors safety requirements for installation maintenance and operation Obtain a copy of this standard ref http wasterecycling org and become familiar with specific responsibilities and guidelines Safety Terminology The accident prevention decals on your CRAM A LOT compactor...

Страница 15: ...nufacturer s recommended procedures for the control of hazardous energy sources lockout tag out in a program complying with OSHA 29 CFR Subpart S Electrical ANSI NFPA 70E J Utilizing the owner employers written instructions and manufacture s recommended procedures for access control for per mit required confined spaces as part of the employer s program K Protecting any person by one of the methods...

Страница 16: ...nergy sources The lock out tag out procedure shall isolate and render safe all energy sources including electrical mechanical hydraulic pneumatic chemi cal thermal or other potential energy sources e g gravity etc It shall be used to ensure that the compactor is stopped isolated from all potentially hazardous energy sources and locked out before employees perform any servicing or maintenance where...

Страница 17: ...entified in the hazard assessment including infor mation such as industry and regulatory requirements instructions for the operation inspection and maintenance of com pactors and other information appropriate to the hazards that are identified c A written program based upon the hazard assessment and evaluation to include procedure for the operation inspection and maintenance of compactors prohibit...

Страница 18: ...18 Compactor Operation cont Compactor Controls KEY START SWITCH EMERGENCY STOP PULL TO REVERSE LOW OIL OPTIONAL 75 SOLID 100 FLASHING OPTIONAL ...

Страница 19: ...anner until the Push to Stop button is pressed or a door is opened If the Compactor is stopped it must be restarted with the Start Key Switch 7 Repeat steps 1 thru 5 until the container attached to the compactor is full Contact hauler for dumping Conditions During Standard Operation The Push to Stop button may be pressed at any time during the cycle to stop operation to shut down the system If thi...

Страница 20: ...es for leaks d Hydraulic hose condition Check for damage kinks etc e Access covers to be sure fasteners are in place f Power unit Remove dust and dirt from outside of control box Wipe off any dirt or grease oil or moisture 2 MONTHLY CHECK a Check external hoses for chafing rubbing or other deterioration and damage b Check for any obvious unsafe conditions such as electrical lines or operator obstr...

Страница 21: ...21 Authorized Technician Maintenance Section ...

Страница 22: ...lever The tag should pro vide a warning such as Danger Do not operate equipment Person working on equipment or Warning Do not energize without permission of___________________________ 4 After locking and tagging the compactor try to start and operate the compactor as outlined in the Operating Instruc tions to make sure the lock out and tag out is effective If the lock out and tag out is effective ...

Страница 23: ...es Hose can be accidentally cut when heat goes beyond the immediate flame area THE FOLLOWING WARNINGS PERTAIN TO THE MORE COMMON ABUSES OF HYDRAULIC HOSE 1 INSPECT the hose assembly before each use 2 REPLACE the hose assembly immediately if a The jacket of the hose appears abnormal b You have reason to believe it may be abnormal c There is any fluid leakage d The couplings are damaged e The hose i...

Страница 24: ...a behind bolted access covers A tag should also be attached to the disconnect stating UNDER REPAIR DO NOT USE with persons name on the tag who is entering behind the ram Open the access cover on the top of the compactor by removing the attached bolts When lubrication or maintenance is complete replace the cover before any operation Warning This procedure is for maintenance only All access covers s...

Страница 25: ...f the oil tank If the oil level is below the black fill line on the gauge oil needs to be added to the tank Adding oil 1 IMPORTANT Follow all lockout tag out procedures before continuing this service procedure 2 Using a disposable shop towel clean any dust and debris from around the oil fill port to prevent contaminates from entering the hydraulic system 3 Remove oil fill cap 4 Using clean funnel ...

Страница 26: ...26 Authorized Technician Maintenance cont Electrical Schematic ...

Страница 27: ...27 Authorized Technician Maintenance cont Hydraulic Schematic ...

Страница 28: ...28 Authorized Technician Maintenance cont Hydraulic Schematic ...

Страница 29: ...ose connections from power unit to compactor 4 Check the directional valve for proper operation 5 Check relief valve for proper adjustment 6 Check the limit switch Note Before performing any maintenance always LOCK AND TAG OUT THE DISCONNECT Compactor shifts erratically Compactor makes excessive noise 1 Check for proper system pressure 2 Check for proper pressure switch adjustment 3 Check directio...

Страница 30: ...30 Parts Section ...

Страница 31: ...19 SC147 2 1 Fake Assembly SC268 3 1 Wiper Bar Assembly SC02P203 4 2 Cylinder 132061 5 2 Ram Pin Assembly SC02R106 6 2 Chassis Pin Assembly SCT2PA01 7 2 Guide Shoe SCP00219 8 2 SCT2P302 Tail Guide 9 2 SCP00220 Guide Bar 10 4 150720 Hose not shown 9 1 5 4 3 8 6 7 2 PACKER ASM T2 ...

Страница 32: ... Section Item Quantity Part Number Description 1 1 1 SC02P207 SC02P218 02 02 LP 2 1 SC02P203 Wiper Bar Assembly 3 1 133016 Cylinder 4 2 SC02P219 Ram Pin Assembly 5 4 150067 Hose not shown 2 3 4 1 PACKER ASM 02 ...

Страница 33: ...33 Parts Section ...

Страница 34: ...34 Installation Section ...

Страница 35: ...pad are 10 ft wide and a 5 greater than length of compactor container It should be level and of minimum 3000 PSI concrete reinforced 6 in thick It is preferred that the concrete pad be flush with the surrounding ground level 2 To provide accessibility concrete pad should be positioned to allow 2 ft 4 in between machine and building wall if in stalled parallel with building Allow a minimum of 45 ft...

Страница 36: ...h customer furnished and compactor s motor control panel in accordance with local electrical codes using knock outs in bottom of motor control panel 2 Check voltage at fused disconnect to be certain it is the same as is shown on compactor If voltage is correct put fused dis connect switch in ON position 3 Check motor wiring voltage motor rotation 4 Check motor starter thermal overload selector and...

Страница 37: ...37 Hauler Section ...

Страница 38: ...located on the power unit 3 Shut all loading doors and or safety gates 4 Ensure that compactor s understructure matches that of the hauling vehicle 5 Hook vehicle s lifting cable or lifting hook securely on compactor understructure 6 Pull compactor completely away from hoppers and chutes before lifting upward REMOVING SELF CONTAINED COMPACTOR RE INSTALLING SELF CONTAINED COMPACTOR 1 Align compacto...

Страница 39: ...39 Warranty Policy And Procedure Section ...

Страница 40: ...y in connection with the sale or shipment of our products Seller reserves the right to make changes or improvements in our products without notice and without incurring any obligation to prospective customers Seller reserves the right to make changes or improvements in our products without incurring any obligation to similarly alter products previously purchased Except in the case of damages or de...

Страница 41: ...ision itself NO IMPLIED WAIVERS This instrument contains all of the agreements understandings representations conditions warranties and covenants made between parties hereto Unless set forth herein neither party shall be liable for any representations made and all modifications and amendments hereto must be in writing COMPLETENESS OF INSTRUMENT This instrument contains all of the agreements unders...

Страница 42: ...epairs at the machine location within 24 hours 5 The service technician will make repairs or order any necessary parts to correct the defect malfunction or nonconformity Parts will be delivered to the Service Technician or to the customer s shipping address at the discretion of the Customer Support representative 6 The service technician will correct the defect malfunction or non conformity to the...

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