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INDEX

CARSMART

–

FULLY AUTOMATIC A/C SERVICE UNIT

MODEL CSA134 / CSA1234

USER AND OPERATIONS MANUAL

PARAGRAPH INDEX

ARAGRAPH TITLE

ESCRIPTION

ERSION

AGE N

ENERAL

NFO

RELIMINARY INSTRUCTIONS

PROPER USE

NSTALLATION

REPARING FOR USE

NIT DESCRIPTION

OMPONENTS DESCRIPTION

USE OF BUTTONS

AIN MENU DESCRIPTION

AIN MENU AND MAIN WORKING CYCLES

SE WITH

ATABASE

ODEL CHOICE THROUGH DATABASE

UTOMATIC CYCLE

UTOMATIC SERVICE CYCLE

MANUAL SETTINGS

CCESSORY FUNCTIONS MENU

ESCRIPTION OF THE ACCESSORY FUNCTIONS

RESSURE TEST

EHICLE

’

A/C

SYSTEM TEST CYCLE

ITROGEN TEST

EAK TEST WITH NITROGEN

FORMING GAS

LUSHING

A/C

SYSTEM FLUSHING WITH REFRIGERANT

ELF

RECYCLING

NTERNAL FLUSHING PROCEDURE

EIGHT TEST

ESTING PROCEDURE OF THE WEIGHING SCALES

ETTINGS

ORKING PARAMETER SETTINGS OF THE UNIT

PTIONAL SETTINGS

PTIONAL PARAMETER SETTING

RINT MENU

PRINTING THE LAST CYCLE OR STATISTIC DATA

RDINARY MAINTENANCE

RDINARY OPERATIONS TO SERVICE THE UNIT

Содержание CARSMART CSA1234

Страница 1: ...CARSMART AUTOMATIC A C SERVICE UNIT MODEL CSA134 CSA1234 USER AND OPERATIONS MANUAL VER1 0 ...

Страница 2: ... 11 AUTOMATIC CYCLE AUTOMATIC SERVICE CYCLE MANUAL SETTINGS 12 ACCESSORY FUNCTIONS MENU DESCRIPTION OF THE ACCESSORY FUNCTIONS 18 PRESSURE TEST VEHICLE S A C SYSTEM TEST CYCLE 20 NITROGEN TEST LEAK TEST WITH NITROGEN FORMING GAS 22 FLUSHING A C SYSTEM FLUSHING WITH REFRIGERANT 24 SELF RECYCLING INTERNAL FLUSHING PROCEDURE 26 WEIGHT TEST TESTING PROCEDURE OF THE WEIGHING SCALES 27 SETTINGS WORKING ...

Страница 3: ...evere injury or even death Do not disable the overfill safety features Always make sure the correct tank is on the scale DANGER Only use the recovery tanks provided with this unit See distributor for replacement tanks DANGER Avoid breathing refrigerant vapors and lubricant vapors or mist Breathing high concentration levels may cause heart arrhythmia loss of consciousness or even cause suffocation ...

Страница 4: ...ery humid and wet environments or in the rain During maintenance operations disconnect the unit from the electrical power Avoid removing the connecting hoses if not necessary in case always make sure there is a vacuum in the hoses before using again Follow the information and the instructions of the refrigerant manufacturer Observe any instructions on servicing vehicle A C systems which apply at y...

Страница 5: ...ell for example by hooking a known weight to the bottle to check the correspondence with the weight shown on the display see relevant paragraph Pg 19 Oil level checking of vacuum pump Check the level of hydraulic oil in the vacuum pump and if necessary fill up to the level about half of the spyglass Connection of tubes and leak test Connect the charging hoses to the unit high pressure RED low pres...

Страница 6: ...unit recovers the gas residuals in the vehicle by default regardless to the above setting Filling of internal bottle The unit is delivered with the empty internal gas bottle for safety reasons It is therefore necessary to fill the bottle with a refrigerant quantity not lower than 2 Kg and not higher than eighty percent of the maximum nominal capacity of the reservoir this percentage may vary accor...

Страница 7: ...hat the refrigerant used by the A C system to be serviced is the one the service unit is intended for R134a or R1234YF Check oil levels vacuum pump and new oil reservoir After having turned on the unit check the level of the refrigerant in the internal reservoir and refill if needed Description of the unit 19 14 18 24 23 13 17 16 12 22 11 20 21 15 1 3 2 9 10 8 7 6 5 4 ...

Страница 8: ...ses storage To place instruction manual or hoses when not in use 12 New old oil bottles Store the new oil and the drained oil 13 Main switch Shows the machine data serial no year of construction 14 Identification plate To connect the charging hoses LP HP 15 Main LP blue and HP red couplings To power the machine 220 240V 50 Hz 16 Serial port To update the databank of the unit 17 Ventilation fan Int...

Страница 9: ...Home Page 1 Home page Icon 2 Gas quantity in the tank 3 Theoretical tank pressure 4 Actual gas temperature NOTE Air Pressure relief If the theoretical gas tank pressure shown on the home page see above n 3 calculated on the base of the gas temperature is significantly lower than the actual tank pressure shown on the gas tank manometer the refrigerant is contaminated by non condensable gases NCG s ...

Страница 10: ...MANUAL to set the working parameters manually or to work step by step ACCESSORIES to choose the accessory functions like the flushing with refrigerant or the test under pressure with the use of nitrogen SETUP to set the basic parameters Date and time language etc OPTIONS to access optional settings or functions PRINT to print the data stored in the unit or the data of the last service cycle ...

Страница 11: ...es to choose manufacturer the type and the version of the vehicle info about total oil quantity in the system and if Hybrid Electric vehicles H The single parameters can be changed by pressing ENTER changing the values with the buttons UP and DOWN and by pressing EXIT to return to the main menu Press ENTER to start the complete automatic working cycle see AUTOMATIC CYCLE with MANUAL PARAMETER SETT...

Страница 12: ...user default is 0 g The new oil quantity mode in case of a FULLY AUTOMATIC cycle can be set choosing from three options 1 2 3 It can be set by the user with no regard to the recovered oil MANUAL oil setting It can be set so that it is equal to the amount of the old recovered oil AUTO oil setting It can be set so that it is equal to the old oil quantity plus an extra quantity set by the user AUTO A...

Страница 13: ...unit asks you to confirm the A C type Hybrid with electric driven Compressor or electric vehicle Standard belt driven compressor If HYBRID mode is confirmed electric or hybrid with electric compressor vehicles you are asked to perform a self recycling Follow the instructions on screen The unit performs a recycling to flush oil residuals in the unit When finished connect to the vehicle A C system A...

Страница 14: ...ecover the residuals in the A C system In this case CLOSE HP quick coupling only LP open Even after the recovery into the A C system there will be still be small quantities of vapours left in the hose to be recovered Press ENTER and wait until the unit ends the recovery from the hoses and shows the operation report page At the very end of the cycle ENTER to print the result Press EXIT to return to...

Страница 15: ...se press ENTER and change parameters if any by means of the buttons UP DOWN RECOVERY immediate start of the gas recovery from the vehicle only recovery followed by the oil drain Press ENTER to start the recovery cycle only NOTE After the recovery of the refrigerant the unit displays the oil drain phase Always allow the oil drain phase to finish VACUUM press ENTER to change the vacuum settings Chan...

Страница 16: ...overed A as above with an extra oil quantity NOTE if the oil charging icon is on OFF mode please go into OPTIONS SET OIL REFILL and set oil refill mode to ON DYE INJECTION press ENTER to select the dye quantity ENTER again to start the cycle NOTE a gas recharging cycle must follow the oil or dye injection FLUID REFILL press ENTER to change the settings ENTER again start the gas charging NOTE the g...

Страница 17: ... you may be asked to perform a self recycling Follow the instructions on screen The unit performs a recycling to flush any wrong oil residuals in the unit When finished connect to the vehicle A C system and start the charging Press ENTER to print the results Press EXIT to return to the main menu ...

Страница 18: ...sting of the LP HP working pressures NITROGEN TEST leak test under pressure with the use of nitrogen Forming gas Optional Kit Part CSANITRO FLUSHING flushing of the A C system with the use of refrigerant Optional Kit Part CSAFLUSH SELF RECYCLING flushing of the internal lines with the use of refrigerant BOTTLE REFILL refilling of the internal refrigerant tank ...

Страница 19: ...e weight scales of the unit test only To calibrate the scales see service manual YF GAS ANALYZER analyzes the purity level of the refrigerant in the A C system NOTE YF analyser function is available in the R1234yf models CSA1234 only ...

Страница 20: ... automatically after every complete service cycle Connect the HPand LPquick couplings of the unit to the A C system Open the quick couplings by turning them clockwise Start the engine of the vehicle set 2 000 2 500 RPM Start the vehicle s A C system with following settings air intake on Recirculated air temperature control to the min value fan speed control at max speed value ...

Страница 21: ...nt of the HP side Allow 2 3 minutes for the measurement to stabilize then switch to the LP side by pressing ENTER and wait 2 3 minutes Press EXIT to stop the test The unit will display the data of the test and the result Press ENTER to print the result EXIT to return to the main menu ...

Страница 22: ...ogen test kit code CSANITRO not included in the outfit of the A C unit a Connect the unit to the manifold use HP hose and quick coupling b Mount reducer on N bottle and connect to the manifold using the yellow hose Forming gas bottle with pres sure reducer use yellow hose coupling c Connect the manifold to the A C system using the included quick coupling d Reduce pressure to 8 10 Bar and open the ...

Страница 23: ...e manifold When requested close the gas bottle close the tap on the manifold disconnect the hose from the manifold and release nitrogen by slowly opening the tap Close the tap again to allow the unit to perform the mandatory vacuum cycle at the end of the test At the end of cycle the unit displays the result of the test Press ENTER to print ESC to exit ...

Страница 24: ... To perform a flushing cycle you need a flushing Filter part CSAFLUSH not included in the standard outfit of the unit Choose FLUSHING and press ENTER in order to set the parameters of the flushing cycle Set the refrigerant quantity to be used for the flushing and the max time allowed to the cycle Filter Oil separator code CSAFLUSH ...

Страница 25: ...ontinue The vacuum and the vacuum test are mandatory to avoid any gas leakage into the environment Select START FLUSHING and press ENTER to set the flushing parameters Choose the number of the cycles to be performed Between one cycle and the other and after the vacuum cycle you may invert the hoses to change the flushing direction ...

Страница 26: ... the recycling coupler Open the quick couplings by turning them clockwise Set the RECYCLING phase time and set the vacuum time and the vacuum test time Press ENTER to start the internal flushing Follow the instructions NOTE if the quick couplings have not been opened yet the unit will display a warning You are asked to close the quick couplings Turn counterclockwise The unit recovers the gas left ...

Страница 27: ...form the weight test you need a sample weight 4 5 or 6 Kg for the gas tank cell 100 200 g for the oil scale or the calibration kit code CSACAL After having hooked the sample weights to the cell the measured data must correspond to the sample weights NOTE the above procedure is carried out to control the efficiency of the scales To calibrate the scales please refer to the specific service instructi...

Страница 28: ... exit the setting Set the desired LCD brightness contrast values and press ENTER to confirm and exit the setting Set length of the charging hoses default is 3000 cm NOTE if the hose length is set to 0 the unit will recover any gas residuals left in the hoses to the A C system instead of recovering it into the unit again Press ENTER to display information about the firmware version the total and pa...

Страница 29: ...ave to be used during the service operations or if only one of the lines has to be used and press ENTER Set if the recovered gas quantity from the vehicle s A C system must be printed YES NO and press ENTER To set the maximum recovery option You may increase only the length of the pressure increasing test after the recovery and add an additional recovery time suggested is 01 min ...

Страница 30: ...g mode setting may lead to charging inaccuracies Excludes or includes the oil charging cycle from the automatic procedure ON OFF choice The setting allows the user to exclude the oil charging even if an automatic oil charging mode with scale has been chosen When requested you may release NCG s by following the directions on Pg 7 Air pressure relief ...

Страница 31: ...Press EXIT to return to the previous page Press ENTER to print a report of the refrigerant and on the oil quantity recovered andrecharged since the last reset point To print the shown report press ENTER Press EXIT to return to the previous page After having printed the report or after having decided to EXIT the unit asks you to confirm the resetting of the counters Press ENTER to reset or EXIT to ...

Страница 32: ... Check the oil level by means of the relevant sight glass 2 The level of the oil when the pump is not working should be at the middle of the sight glass To replace the oil remove the screw plug 1 switch on the pump for few seconds max 5 10 seconds drain the oil in a container Screw the oil drain plug in position again and add new oil by means of the cap 4 until you reach the normal level middle of...

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