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Maintenance

 Page 9 

TRB-UM-00478-EN-01

September 2018

MAINTENANCE

Bearing Replacement

Bearings should be periodically replaced due to normal, in-service wear  Failure to 
periodically service the bearings will result in inaccurate readings  Generally, replacing 
the bearing will return the meter to its original calibration  However, new bearings can be 
defective and rotor blade wear will also shift the calibration  Therefore, turbine flow meters 
should never be returned to service after a bearing change until they have been calibrated 
using a primary standard flow meter calibrator 
It is highly recommended to have bearing replacement performed by the factory  Bearing 
changes are technically simple but can become very costly and time-consuming if 
performed incorrectly  Additionally, bearing changes mandate recalibration in order to 
maintain accuracy due to variances in bearing performance  By returning the meter to the 
factory, you guarantee receiving the fastest, most economical service combined with the 
correct and current calibration for your application 

Visual Inspection

Simple visual inspection is the only other preventive maintenance to be performed  
Periodically inspect the flow meter housing for signs of damage, wear or fatigue failure 
(stress cracking, specifically on flanged series)  Leaks from fluid connections are important 
to catch in order to maintain accuracy and to prevent contamination of the environment  
Regard the flow meter as both pipe work and instrumentation when defining the 
preventive maintenance schedule 
The signal output system should be periodically checked while inspecting for 
environmental deterioration  Allowing the connectors and cabling to degrade can 
adversely affect the quality of the output signal, which may cause data acquisition 
system issues 
The frequency of inspection and maintenance is application-specific  As the environment 
and application get harsher or dirtier, the frequency of inspection should be increased 

Recommended Spare and Replacement Parts

Due to the calibrated nature of this instrument, it is not beneficial to maintain a stock 
of spare or replacement parts  If the application is critical and must not be offline for 
maintenance or periodic recalibration, it is highly recommended to stock a spare calibrated 
flow meter assembly 

Содержание Exact Dual Rotor

Страница 1: ...TRB UM 00478 EN 01 September 2018 User Manual Turbine Flow Meters Exact Dual Rotor...

Страница 2: ...alves and Piping 8 Calibration 10 Maintenance 11 Bearing Replacement 11 Visual Inspection 11 Recommended Spare and Replacement Parts 11 Troubleshooting 12 Mechanical Issues 12 Electrical Issues 12 Flo...

Страница 3: ...n of damage that might have occurred during shipment NOTE N If damage is found request an inspection by the carrier s agent within 48 hours of delivery and file a claim with the carrier A claim for eq...

Страница 4: ...rs reduces the fall off of the output frequency at low flow rates extending the usable range or turndown ratio Additionally swirl at the meter inlet which causes a significant inaccuracy in a single r...

Страница 5: ...ousing on a common stem The stem is threaded into the downstream support except for the 1 4 in 84 and 3 8 in 86 sizes where it is captured on both ends with a nut Stem nuts are held in place with high...

Страница 6: ...on the Swirl Effect The Cox Exact Dual Rotor uses two closely coupled rotors turning in opposite directions The flow exiting from the first rotor greatly affects the inlet incidence angle on the rear...

Страница 7: ...an deform the end connection of the flow meter resulting in sealing issues and problems in performing routine maintenance Stainless steel is relatively soft and can be damaged if not handled with care...

Страница 8: ...e changes encountered and provide an accurate linearized output MAKE SURE THE CALIBRATION OF THE FLOW METER MATCHES THE APPLICATION FLUID CONDITIONS IN ORDER TO ACHIEVE ACCURACY UNCERTAINTY AND REPEAT...

Страница 9: ...application Visual Inspection Simple visual inspection is the only other preventive maintenance to be performed Periodically inspect the flow meter housing for signs of damage wear or fatigue failure...

Страница 10: ...ing the system with extreme pressurization variations can damage the internal assembly such that the rotor will no longer rotate Remove the meter and gently blow air through the meter Verify that the...

Страница 11: ...0 2 32 0 600 310 228 60 118 110 2 27 1173 5 103 69 53 573 79 2 1 2 40 1 000 500 381 00 190 500 3 78 1892 7 172 82 86 409 35 3 48 2 000 800 762 00 304 800 7 57 3028 345 64 138 254 4 64 5 000 1500 1905...

Страница 12: ...2 10 3 8 8 6 0 50 12 70 2 75 69 85 2 42 61 47 0 87 22 10 1 2 8 0 50 12 70 2 75 69 85 2 42 61 47 0 87 22 10 5 8 10 0 625 15 88 2 92 74 17 2 42 61 47 1 00 25 40 3 4 12 0 75 19 05 3 25 82 55 2 53 64 26 1...

Страница 13: ...3 8 8 6 0 375 9 53 2 75 69 85 2 42 61 47 0 87 22 10 1 2 8 0 50 12 70 2 75 69 85 2 42 61 47 0 87 22 10 5 8 10 0 75 19 05 2 92 74 17 2 42 61 47 1 00 25 40 3 4 12 0 75 19 05 3 25 82 55 2 53 64 26 1 37 34...

Страница 14: ...25 133 3 5 25 133 3 1 1 2 24 1 50 38 10 6 00 152 4 2 80 71 12 5 00 127 0 6 12 155 4 6 12 155 4 2 32 2 00 50 80 6 50 165 1 4 30 109 2 6 00 152 4 6 50 165 1 6 50 165 1 2 1 2 40 2 50 63 50 7 00 177 8 4 3...

Страница 15: ...ction 20 24 1 1 2 End Connection 24 32 2 End Connection 32 40 2 1 2 Available for flanges only 40 48 3 Available for flanges only 48 64 4 Available for flanges only 64 End ConnectionType 37 MS Flare A...

Страница 16: ...Badger Meter Europe PO Box 341442 Dubai Silicon Oasis Head Quarter Building Wing C Office C209 Dubai UAE 971 4 371 2503 Slovakia Badger Meter Slovakia s r o Racianska 109 B 831 02 Bratislava Slovakia...

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