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IMPORTANT INSTRUCTIONS

FOR OPERATION AND

MAINTENANCE OF

FLAT BED CONVEYOR

Содержание EASIKIT

Страница 1: ...IMPORTANT INSTRUCTIONS FOR OPERATION AND MAINTENANCE OF FLAT BED CONVEYOR ...

Страница 2: ...use of our equipment All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise unless the permission of the publisher has been given beforehand All specifications are subject to change without notice FLAT BED CONVEYOR ...

Страница 3: ...any damage to the belt or joints inform our service department immediately so it can be dealt with ASAP to avoid unnecessary expensive damage If the conveyor is on stands or scaffolding check the tightness of all bolts or scaffold clips Clear out any debris or build up of material from the back and underside of the tail section If the conveyor is on moveable castors ensure that wheel brakes are lo...

Страница 4: ...nce the conveyor has been started Feed hoppers to be fed evenly and steadily When loading steeper conveyors some rollback will incur Care must be taken to ensure injury cannot be caused to the operator loader by large items coming off the end of the conveyor Shut down procedure Ensure belt is emptied except in emergency stop conditions Press the stop button Then switch off the power at the control...

Страница 5: ...eyor tail section See details below The correct tension is the minimum required to maintain drive to the belt Gearbox Lubricated for life check oil seals on output shaft for leaks If the gearbox starts leaking please contact our service department immediately TENSIONING TRACKING POINTS OVER TENSIONING WILL CAUSE BREAKDOWNS THEREFORE DOWNTIME Tail adjusting stud Loosen nuts and adjust Head adjustin...

Страница 6: ...t on the drum see Fig 2 on page 8 switch off and refit the feed hopper Belt tracks over at the head section STOP the conveyor and ISOLATE POWER SUPPLY Check the head unit for any build up around the head drum or rollers and clear if found Loosen the four locating bolts see diagrams on page 5 do not completely undo the nuts and make the necessary adjustments to centralise the belt see Fig 1 on page...

Страница 7: ...tor does not work ISOLATE POWER SUPPLY Check the plug from starter to motor for any loose wires check the wire for any damage If damage has occurred or there is no apparent damage contact your supplier service department for assistance Material jammed in conveyor under the receiving hopper ISOLATE POWER SUPPLY to the conveyor If the item cannot be removed easily contact your supplier service depar...

Страница 8: ...Belt Tracking to one side at the loading point Adjust on tracking stud as shown on Page 5 Belt direction Belt direction Belt direction Belt direction Tighten to move belt over Tighten to move belt over Loading Tail Section Adjust on tracking stud as shown on Page 5 ...

Страница 9: ...ours worked per day etc Checks are recommended at regular intervals depending on the amount of working hours that the conveyor is being used for A main feature in extending the life of your conveyor is thorough cleaning at regular intervals to prevent material build up particularly around the feed and discharge points good house keeping is essential THERE ARE REGULAR MAINTENANCE CHECKS THAT MUST B...

Страница 10: ...elt or any part of the conveyor Report it 1 4 Is there any debris on floor that is different to the material fed Investigate it 1 5 Does the belt run in the middle of drums If not it may require tracking 1 6 Is the scraper in correct position tension If not ensure it is adjusted 2 TURN CONVEYOR ON AND OBSERVE 2 1 Are there any seized rollers Report it change them 2 2 Can you hear any strange noise...

Страница 11: ...n of scrapers with necessary adjustments is essential to ensure their ongoing efficient operation Maintenance checks should be carried out as per the routine maintenance schedule on page 9 The blades are wear items and not covered by the manufacturer s warranty Where standard Easikit primary secondary scrapers have been supplied the blade is reversible and can be turned around to maximize usage 1 ...

Страница 12: ...s signs of wear or damage to the motor and supply cables Any wear or damage in these areas should be reported immediately to a competent electrician to carry out further investigation and any necessary repair work 1 10 GEARBOX UNITS All gearboxes supplied are maintenance free as they are lubricated for life at the factory and the oil should not require changing Visually inspect for damage 1 11 BEA...

Страница 13: ...page on the drum If the belt is not slipping then repeat this check with the belt running under its normal working load Should you experience any slipping of the belt at the drive drum then increase the tension at the tail drum end by following the tracking and tensioning procedure as set out in the Operation Manual see pages 5 and 8 1 16 HOPPER Inspect regularly as per the maintenance schedule to...

Страница 14: ...UAL INSPECTION To check manual operation of the sensor belt tension will need to be released follow the instructions in the Easikit Instruction Manual in reverse order until the belt and the drive drum begins to slip and that belt movement has stopped This should then activate the Sensor to shut down the electrical supply to the motor that will in turn isolate the power supply to the conveyor Re t...

Страница 15: ... to its maximum position If the conveyor will not reach this position it is an indication that there is insufficient hydraulic oil in the system Next lower the conveyor to its lowest position ensuring that the hydraulic ram is in its closed position Proceed to add oil to the hydraulic pump as necessary 1 25 CONVEYOR WASHDOWN Periodic washing and cleaning of your conveyor will be necessary to maint...

Страница 16: ...Covers 1 13 Bottom Covers 1 14 Belt Tracking 1 15 Belt Tensioning 1 16 Hopper 1 17 Side Guides 1 18 Support Stands 1 19 Auto Grease Units 1 20 Motion Sensor Visual Motion Sensor Manual 1 21 Emergency Grab Wires 1 22 Mobile 1 23 Radial 1 24 Mobile Radial Hydraulics 1 25 Conveyor Wash down 1 26 Documentation Contact your supplier for replacement parts ROUTINE MAINTENANCE CONTRACTS Service contracts ...

Страница 17: ...__ Next service due ____ ____ _____ MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE ...

Страница 18: ...__ Next service due ____ ____ _____ MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE ...

Страница 19: ...__ Next service due ____ ____ _____ MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE ...

Страница 20: ...___ Next service due ____ ____ ___ MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE ...

Страница 21: ...__ Next service due ____ ____ _____ MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE ...

Страница 22: ...CONTACT YOUR SUPPLIER FOR FURTHER COPIES OF THIS OPERATION MAINTENANCE MANUAL MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE MAINTENANCE CARRIED OUT SERVICE TYPE MONTHLY 3 MONTHLY ANNUAL SIGNATURE PRINT DATE ...

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