Cost Effective Equipment APOGEE 300 Скачать руководство пользователя страница 15

 

Cee® Apogee™ 300 Bake Plate Manual

  

 

 

 

 

 

 

 

 

 

 

 

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4.2. The Skin Effect

 

Another disadvantage in normal oven baking results from baking 
substrates from 

the “outside in”. Since heat is applied to the outer 

surface of the film first, a skin forms on the surface of the film thus 
trapping solvents. Upon vaporizing, these solvents form blisters or 
bubbles which results in adhesion loss or even bulk film failure. This 
problem prevails in processes involving thick film resins, e.g. polyimides. 

No skin effect occurs on a hotplate since hotplate baking heats the 
substrate from the bottom up. This “inside out” approach offers 
advantages for thick films since solvents in the film nearest the substrate 
are baked off before the film surface seals over. 

4.3. Hotplate Bake Variables and Methods 

A typical bake process consists of preheating the surface to a known temperature, loading the 
substrate onto the surface for a specific length of time and removing it promptly at the end of the 
cycle. The selection of the temperature and time values used as well as the bake method 
employed all affect the overall performance of the process. 

4.4. Bake Temperature 

The bake temperature used is dependent on several factors. The material and substrate being 
baked as well as the results desired are key factors to be considered in developing a bake 
process. 

In general, hotplate baking will be performed at temperatures slightly higher than those used in 
oven bake processes. The film being baked will reach a temperature somewhere between the 
temperature of the hotplate and the ambient air above the film. As an example, with a hotplate 
surface temperature of 115°C, a layer of photoresist on a silicon wafer will reach a final 
temperature of about 105°C after a few seconds. Thicker substrates and/or substrates with lower 
coefficients of thermal conductivity will require even higher temperatures to compensate for this 
phenomenon. 

 

 

 

Содержание APOGEE 300

Страница 1: ...Owner s Manual Apogee 300 Bake Plate www costeffectiveequipment com 1 573 466 4300...

Страница 2: ...11 Intended Use of Machine 6 2 Equipment Description 7 2 1 Dimensions 8 2 2 Programmability 8 2 3 Precision 8 2 4 Reliability 8 2 5 Utilities 9 3 Installation 9 3 1 Floor Space Requirements 9 3 2 Faci...

Страница 3: ...Bake Plate Manual Page 3 of 23 4 9 Reflow Soldering 20 4 10 Bake Plate Process Troubleshooting 21 5 Preventative Maintenance 22 5 1 Safety Checks 22 5 2 Mechanical Checklist 22 5 3 Utility Checks 22 5...

Страница 4: ...nstallation of or accident to the equipment b Any major repairs or alterations are made to equipment by anyone other than a duly authorized representative of Cee Representatives of Buyer will be autho...

Страница 5: ...e machine to minimize risk of injury Labels are placed on the machine to identify areas where caution is needed during operation 1 7 Electrical High voltage is present in the machine Disconnect the po...

Страница 6: ...ine and remove the power inlet cord by disconnecting the plug where it enters the machine 1 11 Intended Use of Machine The Cee Apogee 300 Bake Plate is intended for use as a Semiconductor Optical It i...

Страница 7: ...m critical experiments Recipes are easily entered monitored and stored with the convenient full color touch screen interface with DataStream Technology Compact footprint intuitive design and unequaled...

Страница 8: ...s replace N2 proximity for loading unloading substrates from bake module Program 10 specific proximity heights above the surface in any sequence or combination Height is programmed in 0 001 increments...

Страница 9: ...83 2 1 min N2 for bake plate proximity 35 psi 241 3 Pa 3 Installation 3 1 Floor Space Requirements The Apogee 300 Bake Plate is a bench top unit and requires a table or bench top for location In most...

Страница 10: ...trol see DataStream Manual 3 AC Power In Cord is Provided Single Phase 100 120V AC at 10 Amps 208 240V A C option available see back label shown in Figure 1 to verify 4 Accessory Port This is used to...

Страница 11: ...top Pins 1 Temperature and Humidity Sensor 1 Power Cord with female power connector 1 User Installation Manual CD or USB 3 5 System Installation and Setup 1 Lift the unit out of the packing crate by g...

Страница 12: ...Cee Apogee 300 Bake Plate Manual Page 12 of 23...

Страница 13: ...r centered on the bake plate surface The holes closest to the center are for 2 inch wafers From the center the stop pin locations are for 2 in 3in 100m 125 mm 150 mm and 200 mm wafers respectfully 3 S...

Страница 14: ...e differences and set a few guidelines for using bake plates Stratification the formation of different temperature zones is a problem associated with convection ovens and can severely affect film qual...

Страница 15: ...ature loading the substrate onto the surface for a specific length of time and removing it promptly at the end of the cycle The selection of the temperature and time values used as well as the bake me...

Страница 16: ...otplate surface in a pattern which optimizes vacuum distribution without the formation of cold spots or warping of the substrate This method is usually preferred for silicon and other flat substrates...

Страница 17: ...soft contact method creates hot spots where the substrate touches the hotplate and cold spots where it does not It should be noted as well that this type of proximity process is self leveling in that...

Страница 18: ...Cee Apogee 300 Bake Plate Manual Page 18 of 23...

Страница 19: ...e larger mass of the substrate results in bakes times approaching five minutes It should be noted that these substrates can be processed with higher temperature and much shorter bake times but reprodu...

Страница 20: ...t OVEN BAKE 90 C 30 minutes Polyimide beta partial imidization 135 C 30 minutes Polyimide alpha solvent removal HOTPLATE BAKE 115 C 30 secs w Hard Contact bake Polyimide beta partial imidization 150 C...

Страница 21: ...ke time Film underbaked Bake temperature too low Select higher temperature Bake time too short Increase bake time Film blistering or cracking Unstable balance in temp time parameters Decrease temp inc...

Страница 22: ...th most organic solvents isopropyl alcohol or acetone For major buildup of material a glass microscope slide can be used to gently scrap the material away Hold the slide at a 45 angle so you do not sc...

Страница 23: ...should not be used The bake plate lid may be cleaned with isopropyl alcohol acetone or water based cleaners Avoid getting solvent of any kind on the small yellow Hot Surface labels Use only water bas...

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