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 Installation Instructions Suction Line and Service Valve Assemblies

© 2005-2014, Cornelius Inc.

- 21 -

Publication Number: 630460289INS

It is the policy of Cornelius, Inc. to:

A.  Comply with all federal regulations concerning the handling of refrigerants.
B.  Allow only virgin or reclaimed refrigerant (as defined by ARI Standard 740-91) to be used as or 

added to an original system charge.

C.  Allow recycled refrigerant to be used only in the system from which it was originally recovered; 

and only if that system did NOT have a compressor burn out or refrigeration leak; and only if 
moisture, non-condensables, or other contaminates were NOT present in that system.

D.  Refrigerant recovered from a contaminated system such as a compressor burn-out, refrigerant 

leak, or one that has moisture, air, or other non-condensables present, must be disposed of in 
an appropriate manner and cannot, under any circumstances, be reused in any Cornelius 
product. If the refrigerant has been reclaimed and meets ARI Standard 700-88, it can be used.

E.  The refrigerant used to recharge a Cornelius product must be of the type specified on the serial 

nameplate of that product. All refrigerants must be weighed into the system so the amount of the 
charge is known and agrees with the product serial nameplate.

IMPORTANT:  The service contractor is responsible for determining if the refrigerant is 
contaminated. It is also their responsibility to assure their recycling equipment and procedures 
will guarantee that the refrigerant is clean, moisture and non-condensable free and meets the 
appropriate standard. If the refrigerant is not cleaned to the appropriate standard, the warranty 
will be voided and the repair will become the responsibility of the service contractor.

Always follow safe and acceptable refrigeration procedures.

58. Once the system has been properly charged, monitor the unit for 3-4 freeze/harvest cycles. Refer to 

the operating manual for details on proper unit operation and performance.

59. After verifying the proper operation of the 

unit, replace the electrical control box 
cover (a) using (1) Phillips head screw.

Replace the evaporator splash panel (b) 
(FIGURE 40).

FIGURE 40

b

a

Содержание XWC1230

Страница 1: ...ater and condenser water supplies 2 Remove exterior panels Recover refrigerant in system 3 Disconnect electrical harnesses and remove structural panels 4 Remove existing piping assemblies 5 Place and...

Страница 2: ...E SHIPPED PARTS Item No Part Number Description Qty 1 630001159 Suction Line Heat Exchange Assembly 1 2 630001160 Service Valve and Bracket Assembly 1 3 630001178 Suction Line to LH Evaporator Extensi...

Страница 3: ...r supply 3 Remove the front panel cover a top cover b and louvered side panel c FIGURE 1 4 Remove the evaporator splash panel d and control box cover e not shown FIGURE 2 5 The icemaker should be char...

Страница 4: ...cycle to be set improperly on start up DO NOT drain the water into the ice storage area unless the area is completely free of ice Replace the connection tube and metal support when the pans are comple...

Страница 5: ...n Number 630460289INS 9 Disconnect the plugs from the Hot Gas Solenoid Valve FIGURE 6 Remove the compressor junction box cover and disconnect all electrical leads FIGURE 7 and FIGURE 8 Remove the grou...

Страница 6: ...Disconnect and remove the leads from the junction box FIGURE 9 for the A Curtain Switches 2 white low voltage plug harnesses Control board B High Pressure Cutout 2 blue wires Contactor and 5 pin on co...

Страница 7: ...FIGURE 11 13 Drill out the rivet attaching the right side panel to the base FIGURE 12 A 1 8 drill bit is recommended FIGURE 11 FIGURE 12 14 Remove the 5 screws attaching the right side panel to the re...

Страница 8: ...REFRIGERANT IN THE SYSTEM SHOULD BE RECOVERED AND THE SYSTEM PURGED WITH NITROGEN PRIOR TO ANY BRAZING OPERATIONS Failure to take appropriate actions may cause damage to the unit and result in persona...

Страница 9: ...water lines from the condenser WARNING DO NOT apply excessive heat to the water side of the condenser Protect in the same manner as an expansion valve or other heat sensitive equipment Remove the liq...

Страница 10: ...vaporator FIGURE 18 FIGURE 18 23 Move the nitrogen feed to the low side service valve 24 Remove the insulation from the suction inlet a to allow safe removal of the line from the compressor FIGURE 19...

Страница 11: ...to the bottom elbow fitting of the left evaporator FIGURE 20 Feeding nitrogen into the suction side of the evaporator braze extension d into place FIGURE 20 DO NOT braze new piping assemblies until al...

Страница 12: ...he rear of the unit connect the Heat Exchange Suction Line to the left hand evaporator e f FIGURE 22 FIGURE 22 30 As power to the unit has been disconnected disassemble the hot gas valve to allow nitr...

Страница 13: ...to the suction inlet d on the compressor 35 Braze the water control valve capillary e into the suction line assembly at the high pressure cutout FIGURE 24 36 Using clamps or other means secure the ins...

Страница 14: ...38 Braze the liquid line e and suction line f into the water cooled condenser FIGURE 27 FIGURE 27 39 Re assemble the hot gas solenoid valve 40 Use nitrogen to pressure test the system to 150 psig The...

Страница 15: ...seals at the evaporator inlet and outlet FIGURE 29 43 Remove all tools loose wiring solder drippings dust dirt or other foreign objects from the unit interior FIGURE 29 44 Place the right side panel b...

Страница 16: ...screws attaching the rear panel to the right side panel Replace the 6 hex head screws attaching the rear panel to the left side panel Attach the water line to the Heat Exchange Suction Line with the...

Страница 17: ...2014 Cornelius Inc 47 Attach the support brace b to the evaporator bulkhead c with 2 Phillips Head Screws FIGURE 34 FIGURE 34 WARNING VERIFY ALL ELECTRICAL CONNECTIONS AGAINST THE UNIT WIRING DIAGRAM...

Страница 18: ...nect the leads for the A Curtain Switches 2 white low voltage plug harnesses Control Board B High Pressure Cutout 2 blue wires Contactor and 5 pin on control board FIGURE 36 FIGURE 36 50 Connect the w...

Страница 19: ...plate by the compressor WARNING VERIFY ALL ELECTRICAL CONNECTIONS AGAINST THE UNIT WIRING DIAGRAM FIGURE 39 54 Evacuate the system in preparation for charging with refrigerant Recommended pre charge...

Страница 20: ...ARI Standard 700 88 it can be used E The refrigerant used to recharge a Cornelius product must be of the type specified on the serial nameplate of that product All refrigerants must be weighed into th...

Страница 21: ...ns Suction Line and Service Valve Assemblies Publication Number 630460289INS 22 2005 2014 Cornelius Inc 60 Replace the top cover c and the front panel b Attach the louvered panel with 4 black hex head...

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