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Countertop Icemaker IMD Series Installation Manual

© 2004-2012, IMI Cornelius Inc.

- 11 -

Publication Number: 638085277INS

I

CE

 L

EVEL

 C

ONTROL

The ice level control assembly is secured to the top of the ice storage container cover. The cover is secured to the 
storage container with four screws. The level control switch is operated by a plate assembly located beneath the 
diaphragm. When the plate assembly is down due to lack of ice in storage container, electrical impulse is sent to 
compressor, starting the ice making cycle. As ice level increases in storage container, the plate assembly is pushed 
up. When storage container is full, it de-actuates the switch, stopping the compressor and ice making cycle.

The operating positions of the switch are fixed, no adjustments are necessary. If switch replacement becomes nec-
essary, simply disconnect cable at connector, remove wires from switch.

R

EFRIGERATION

 S

YSTEM

 A

DJUSTMENTS

A complete understanding of the icemaker and hermetic refrigeration system is necessary before any adjustments 
are made. The refrigeration technician must use high and low side pressure readings, water, and air temperatures, 
plus general conditions of cleanliness to assess the refrigeration system status when making any adjustments.

All icemaker products are tested and adjusted at the factory prior to shipment where the ambient temperature 
ranges from 65°F to 90°F, depending on the season of the year.

Whenever a new icemaker is initially installed and started-up, it is imperative that the start-up operator make the fol-
lowing checks and readjustments for local conditions.

Expansion Valve

You will find a thermal expansion valve on icemakers, which is used to control the amount of refrigerant flowing 
through the evaporator. Improperly installed or defective expansion valves may cause low production, soft ice, 
squeaking from evaporator and excessive load inside evaporator.

By using general refrigeration troubleshooting along with the pressure charts, you can easily determine whether or 
not the expansion valve is working properly.

A

DJUSTMENT

 

AND

 T

ROUBLESHOOTING

When troubleshooting the expansion valve, you must:

1.

Be sure you have adequate water flowing into the evaporator, a clean and properly ventilated condenser, and 
the system is properly charged and free of any restrictions. Also be sure compressor is operating properly.

2.

Take reservoir water temperature and air temperature from condenser inlet and determine at what pressure 
unit should be running. On machines equipped with thermostatic valve there is NO adjustment. If correct pres-
sure cannot be obtained, be sure system has time to stabilize, 10-15 minutes.

3.

Be sure sensing bulb is located at outlet side of evaporator about 3-4 inches away from evaporator and be sure 
to insulate well and clamp tightly to tubing. If system pressures are still not adequate, take a second water and 
air temperature reading and go over other parts of the system for possible problems. If proper charge is ques-
tionable evacuate and recharge to nameplate and leak check. If valve still malfunctions replace valve.

Use general refrigeration system practices when replacing and recharging unit. After new valve is in place, go 
through previous monitored adjustments and troubleshooting to be sure valve is functioning properly.

NOTE:  On water cooled units adjust condenser modulating valve before troubleshooting expan-
sion valve.

CAUTION:

!

Very high discharge pressure is present in system. Quick disconnects on your gages will minimize Danger and loss of 
refrigerant. Comply with federal regulations for reclaiming refrigerant.

Содержание IMD300-15A

Страница 1: ...AKER IMD Series Installation Manual Release Date April 8 2004 Publication Number 638085277INS Revision Date June 13 2012 Revision D Visit the IMI Cornelius web site at www cornelius com for all your L...

Страница 2: ...ccurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Product 2 improper voltage 3 inadequate wiring 4 abuse 5 accident 6 alterat...

Страница 3: ...et Hook up 5 Electrical Supply 6 Drain Connection 6 Auger Engagement 7 Initial Start Up Checks Adjustment Instructions 7 Guide to Service 8 Icemaker Cleaning and Sanitizing Procedures 8 Maintenance 8...

Страница 4: ...Troubleshooting Compressor 15 Electrical Checkout 15 Overload Check 16 Compressor Check 16 Capacitor Check 16 Troubleshooting Gear Motors 16 The Gearmotor will not run 16 The Gearmotor Starts but Tri...

Страница 5: ...nor or moderate injury or equipment damage SAFETY TIPS Carefullyreadandfollowall safety messages inthismanualandsafety signsontheunit Keepsafety signsin goodconditionandreplace missingordamageditems L...

Страница 6: ...er is off to the unit before any work is performed Failure to disconnect the power could result in serious injury death or equipment damage CAUTION Always be sure to keep area around the unit clean an...

Страница 7: ...20 240 50 1 5 3 N A 1 6 13 R404A 20 IMD600 30A Air Cooled 115 60 1 11 5 1 1 2 25 R404A 30 IMD600 30W Water Cooled 115 60 1 12 N A 2 14 R404A 20 IMD601 30A Air Cooled 208 230 60 1 7 7 1 1 6 28 R404A 20...

Страница 8: ...aker IMD Series Installation Manual Publication Number 638085277INS 4 2004 2012 IMI Cornelius Inc Figure 2 4 98 0 37 Dimension Drawings 30 lbs IMD 300 30 and IMD 600 30 Figure 3 Dimension Drawings 90...

Страница 9: ...red of air exhaust 2 For IMD600 30A a minimum of 6 inches must be maintained free of any obstruction for air intake A minimum of 4 inches clearance is required at sides and 12 inches on top for air ex...

Страница 10: ...panel on machine and hold in place with 2 screws Do not tighten at this time 2 Remove drain tray mounting bracket from their shipping carton 3 Clip the drain try mounting bracket onto the bottom of th...

Страница 11: ...ust shut down Adjustment is made by moving magnet up or down Water Level If necessary adjust Float by bending float arm up or down as needed push float assembly down until unit stops running Release f...

Страница 12: ...e for 15 minutes 6 Turn off machine and remove and discard all ice 7 Sanitize using household liquid bleach 50 ppm chlorine Mixture 1 fluid ounce per gallon room temperature water 2 minute exposure ti...

Страница 13: ...es are stained or brittle 3 Check for signs of condensation Clean where necessary and replace insulation properly 4 Check safety circuits for proper operation 5 Check refrigeration system 6 Check unit...

Страница 14: ...corrected and proper water level in icemaker has again been reached 3 The transparent bowl not only provides a visible check of water level but also is a good guide to the internal conditions which e...

Страница 15: ...nt of refrigerant flowing through the evaporator Improperly installed or defective expansion valves may cause low production soft ice squeaking from evaporator and excessive load inside evaporator By...

Страница 16: ...d be set low enough to close valve during compressor stand by periods NOTE Cold water will absorb more heat faster than warm water The water flow will therefore auto matically increase as inlet temper...

Страница 17: ...nds If the motor is subjected to an abnormal load but does not reach stall condition the overload will react but over a greater period of time The reaction time depends upon the amperage to which it i...

Страница 18: ...Place shaft seal locator seat over gear motor output shaft embossed side down and push down until shaft seal seat rests flush on top of gear motor 2 Place rubber coated ceramic seal important ceramic...

Страница 19: ...OR Basically the compressor problems can be narrowed down to three areas of checkout 1 THE COMPRESSOR WILL NOT RUN No voltage to the compressor terminals check circuit Low voltage below 90 of nameplat...

Страница 20: ...ssor If there is continuity replace the compressor as the motor is grounded 4 Check between screw terminal on the overload and C on the compressor Check and repair the lead or con nections if there is...

Страница 21: ...Remove motor end bell and stator if necessary 3 Check terminals 1 and 3 on overload No continuity replace overload Use a volt ohm meter See Figure 8 and Figure 9 NOTE Gear motor and related component...

Страница 22: ...he unit to function The safety and control system shut off devices are Figure 13 1 Low water shut off reed switch located in icemaker float assembly Automatic reset type 2 Gear motor thermal overload...

Страница 23: ...Countertop Icemaker IMD Series Installation Manual 2004 2012 IMI Cornelius Inc 19 Publication Number 638085277INS GUIDE TO GOOD ICE...

Страница 24: ...Countertop Icemaker IMD Series Installation Manual Publication Number 638085277INS 20 2004 2012 IMI Cornelius Inc Figure 14 Troubleshooting Chart...

Страница 25: ...Countertop Icemaker IMD Series Installation Manual 2004 2012 IMI Cornelius Inc 21 Publication Number 638085277INS Figure 15 Schematic IMD 300 15...

Страница 26: ...Countertop Icemaker IMD Series Installation Manual Publication Number 638085277INS 22 2004 2012 IMI Cornelius Inc Figure 16 Schematic IMD 300 30 IMD 600 30 IMD 601 30 IMD 600 90 and IMD 601 90...

Страница 27: ...Countertop Icemaker IMD Series Installation Manual 2004 2012 IMI Cornelius Inc 23 Publication Number 638085277INS Figure 17 Schematic IMD 302 30 IMD 602 30 and IMD 602 90...

Страница 28: ...Countertop Icemaker IMD Series Installation Manual Publication Number 638085277INS 24 2004 2012 IMI Cornelius Inc...

Страница 29: ......

Страница 30: ...IMI Cornelius Inc www cornelius com...

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