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IDC 2XX with Cold Carbonation Installation Manual                              

Publication Number: 621057403INS

- 18 -

© 2005-2019, Cornelius Inc.

TROUBLESHOOTING

IMPORTANT: Only qualified personnel should service internal components or electrical wiring.

!

WARNING:

If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve 
the system pressure before proceeding. If repairs are to be made to the CO

2

 system, stop dispensing, shut off the 

CO

2

 supply, then relieve the system pressure before proceeding. If repairs are to be made to the refrigeration system, 

make sure electrical power is disconnected from the unit.

Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the 
unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect.

Dispenser Troubleshooting

Symptom

Cause

Remedy

Blown fuse or circuit 
breaker

Short circuit in electrical wiring

Repair Wiring

Inoperable agitator motor (shorted motor)

Replace gear motor

Agitator does not turn

No power

Restore power or plug in unit

Improperly installed upper ice chute assembly 
(Reed switch is not being activated)

Check the upper ice chute assembly for proper 
assembly and operation

Inoperable reed switch

Replace reed switch

Electrical board driver circuit is defective

Replace main control board

Gear motor has open circuit

Replace gear motor

Reed switch is not activated Improper assem-
bly of upper ice chute to lower chute. 

Check to make sure tongue of upper chute 
engages into the back of the lower chute, 
ensure upper chute engages outside the lower 
chute, and snap front of chute into place.

Broken wire in the 2-wire harness leading to 
the reed switch

Repair of replace 2-wire harness

Bad connection at main control board, J3, pins 
2 &3

Repair connection or replace 2-wire harness

Ice dispenses continu-
ously

Ice gate mechanism is stuck in open position

Inspect gasket for proper position. Examine 
gate plate to see if it slides freely behind the 
lower ice chute.

Stuck or bent ice lever (does not allow gate to 
close and open reed switch)

Examine ice dispense lever to see if it is bent. 

Slushy ice or water in 
hopper

Blocked drains in cold plate

Remove access covers in cold plate cover & 
inspect/clean drains

Poor ice quality due to water quality or ice 
maker problems

Correct water quality or repair ice maker

Beverage does not dis-
pense

No 24VAC to valves

Restore 24 VAC to valves

No CO

2

 pressure

Restore CO

2

 pressure

Содержание IDC 2 Series

Страница 1: ...COLD CARBONATION Installation Manual Release Date August 20 2009 Publication Number 621057403INS Revision Date March 11 2019 Revision K Visit the Cornelius web site at www cornelius com for all your Literature needs ...

Страница 2: ...g occurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Product 2 improper voltage 3 inadequate wiring 4 abuse 5 accident 6 alteration 7 misuse 8 neglect 9 unauthorized repair or the failure to utilize suitably qualified and trained per sons to perform service and or repair of the Product 10 improper cleaning 11 failure to fol...

Страница 3: ...Water Inlet Supply Line ON 5 Unit Operation 5 Gate Restrictor Plate and Adjustment 6 IDC 2XX Mounting Template 7 Drip Tray Drain Assembly 8 Flow Diagram Eight Valve Unit With Twelve Line Cold plate 9 Flow Diagram Eight Valve Unit With Eight Line Cold Plate 10 Flow Diagram Eight Valve Unit With Two Prism Valves 11 Flow Diagram Ten Valve Unit With Twelve Line Cold Plate 12 Flow Diagram Ten Valve Uni...

Страница 4: ...ult in minor or moderate injury or equipment damage SAFETY TIPS Carefullyreadandfollow allsafety messagesinthis manualandsafety signsontheunit Keepsafety signsingoodcondition and replacemissing or damaged items Learnhow tooperatetheunitandhowtouse thecontrolsproperly Do notletanyone operatethe unitwithoutpropertraining Thisapplianceisnotintendedforuseby very young children or infirmpersons without...

Страница 5: ...t will cause residual sanitizing solution or water remaining inside the unit to freeze resulting in damage to internal components CO2 CARBON DIOXIDE WARNING DANGER CO2 displaces oxygen Strict attention MUST be observed in the prevention of CO2 gas leaks in the entire CO2 and soft drink system If a CO2 gas leak is suspected particularly in a small area IMMEDIATELY ventilate the contaminated area be...

Страница 6: ...cooling required SPECIFICATION Model Descriptions IDC 215 B Beverage C Coldplate H Internal Carb Z No Drip Tray IDC 255 B Beverage C Coldplate H Internal Carb Z No Drip Tray Ice Storage 215 Pounds 255 Pounds Maximum Number of Faucets Available 10 10 Built in Cold Plate Yes Yes Electrical 120 1 60 9 3 Amps of Total Unit Draw 220 1 50 4 7 Amps of Total Unit Draw Dimensions Width 30 inch Deep 30 11 1...

Страница 7: ...required clearance opening in the counter for these utility lines 4 DRIP TRAY DRAIN ASSEMBLY see Figure 3 Route the drain tube to an open drain with the end of the tube above the flood level of the drain Use the tubing fittings clamps and insulation provided with the Dispenser to assemble the drain The completed drain line must pitch continuously downward and contain no traps or improper drainage ...

Страница 8: ... the post mix dispensing valves to exhaust trapped air inside the carbonator tank CAUTION Never operate the carbonator pump with the water inlet supply line shutoff valve closed Dry running the water pump will burn out the pump A pump damaged in this manner is not covered by warranty 4 Open the water inlet supply line shutoff valve UNIT OPERATION WARNING The unit must be electrically grounded to a...

Страница 9: ...sen the 4 nuts that hold the ice chute assembly to the bin The restrictor plate can now be moved up or down When the restrictor plate is fully up the ice gate opening is 2 1 2 in height and the maximum rate of ice dispense is available approximately 3 oz sec Retighten the 4 nuts to set the desired restrictor plate opening DO NOT EXCEED 50 IN LB of torque ADJUSTMENT INSTALL PLATE ON STUDS AS SHOWN ...

Страница 10: ...NG CAN BE LOCATED ANYWHERE WITHIN S HADED AREA 7 16 DIA 23 1 16 Z S tyle IDC 2XX with Cold Carbonation Installation Manual 2005 2019 Cornelius Inc 7 Publication Number 621057403INS IDC 2XX MOUNTING TEMPLATE Figure 2 IDC 2XX Mounting Template NOTE Recommended counter opening size 9 X 12 for utilities and beverage tubing Opening can be located anywhere within shaded area ...

Страница 11: ...DRAIN LINE 1 I D PLASTIC TUBING 6 WITH INSULATION HOSE CLAMP IDC 2XX with Cold Carbonation Installation Manual Publication Number 621057403INS 8 2005 2019 Cornelius Inc DRIP TRAY DRAIN ASSEMBLY Figure 3 ...

Страница 12: ...IDC 2XX with Cold Carbonation Installation Manual 2005 2019 Cornelius Inc 9 Publication Number 621057403INS FLOW DIAGRAM EIGHT VALVE UNIT WITH TWELVE LINE COLD PLATE Figure 4 ...

Страница 13: ...NS 10 2005 2019 Cornelius Inc FLOW DIAGRAM EIGHT VALVE UNIT WITH EIGHT LINE COLD PLATE S8 S7 S6 S5 S4 S3 S2 S1 PRESSURE REGULATOR OR BOOSTER PUMP MAY BE REQUIRED WATER FILTER CITY WATER PRIMARY REGULATOR SECONDARY REGULATOR CO2 CYLINDE SYRUP BIB S 60 PSIG PUMP MOTOR ASY Figure 4A ...

Страница 14: ...IDC 2XX with Cold Carbonation Installation Manual 2005 2019 Cornelius Inc 11 Publication Number 621057403INS FLOW DIAGRAM EIGHT VALVE UNIT WITH TWO PRISM VALVES Figure 5 ...

Страница 15: ...IDC 2XX with Cold Carbonation Installation Manual Publication Number 621057403INS 12 2005 2019 Cornelius Inc FLOW DIAGRAM TEN VALVE UNIT WITH TWELVE LINE COLD PLATE Figure 6 ...

Страница 16: ...on Number 621057403INS FLOW DIAGRAM TEN VALVE UNIT TEN LINE COLD PLATE S1 S2 S3 S4 S7 S8 S9 S10 PUMP MOTOR ASY SYRUP BIB s 60 PSIG CO2 CYLINDER SECONDARY REGULATOR 60 PSIG PRIMARY REGULATOR 110 PSIG S5 S6 CITY WATER PRESSURE REGULATOR OR BOOSTER PUMP MAY BE REQUIRED WATER FILTER Figure 7 ...

Страница 17: ...IDC 2XX with Cold Carbonation Installation Manual Publication Number 621057403INS 14 2005 2019 Cornelius Inc FLOW DIAGRAM TEN VALVE UNIT TWO PRISM VALVE Figure 8 ...

Страница 18: ...IDC 2XX with Cold Carbonation Installation Manual 2005 2019 Cornelius Inc 15 Publication Number 621057403INS WIRING DIAGRAM 120V UNIT Figure 9 ...

Страница 19: ...IDC 2XX with Cold Carbonation Installation Manual Publication Number 621057403INS 16 2005 2019 Cornelius Inc WIRING DIAGRAM 230V UNIT Figure 10 ...

Страница 20: ...IDC 2XX with Cold Carbonation Installation Manual 2005 2019 Cornelius Inc 17 Publication Number 621057403INS WIRING SCHEMATIC Figure 11 ...

Страница 21: ...embly Reed switch is not being activated Check the upper ice chute assembly for proper assembly and operation Inoperable reed switch Replace reed switch Electrical board driver circuit is defective Replace main control board Gear motor has open circuit Replace gear motor Reed switch is not activated Improper assem bly of upper ice chute to lower chute Check to make sure tongue of upper chute engag...

Страница 22: ... runs continuously then shuts off on the 5 minute timeout 1 low water pressure switch deactivates car bonator pump 2 after 5 minutes reset and retry carbonator pump If water supply is restored the 5 minute timeout will not occur Repeat reset a second time but on a third time then lockout carbonator pump which will generate a service call Carbonated drinks are flat low on carbonation CO2 is out Rep...

Страница 23: ...it and start the carbonator pump Water service was interrupted for more than 5 minutes Unplugging the unit and plugging it in will reset the unit and start the carbonator pump Carbonator pump is short cycling with every drink drawn Lower liquid level probe reads dry while upper probe reads wet Check color of leads going to probes Black should go to bottom probe and white to top probe Reverse if in...

Страница 24: ...obe reads wet and LOW probe reads dry This is an error condition Check electrical connections at the carbonator tank and at connector J4 on the main control board Black wire should be connected to the LOW probe and also to Pin 4 of Connector J4 Reverse the connections if incorrect Replace harness if necessary 5 ON continuously but flickers every 3 seconds Poor signal connection to the carbonator t...

Страница 25: ...IDC 2XX with Cold Carbonation Installation Manual Publication Number 621057403INS 22 2005 2019 Cornelius Inc ...

Страница 26: ......

Страница 27: ...Cornelius Inc www cornelius com ...

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