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11

 

 
If the values displayed after the spin cycle are not within the specified ranges, use the stud 
bolts to tighten down the pickups until the readings are correct. 
The correct values are usually obtained at a tightening torque of 2 Nm. 
-

 

Fully tighten down the locknuts and then release them slightly (about one sixth of a turn) 
to load the Belleville washers. 
During this operation, immobilize the stud bolts so as to avoid altering the pickup 
preloads. 

-

 

Refit the side casing and the weight-holder lid. 

-

 

Run a three spin cycle sensitivity calibration. 

 

REPLACING THE BRAKE PEDAL SWITCH 

-

 

Remove the side panel; 

-

 

unscrew the ring nuts securing the switch to its mount; 

-

 

disconnect the cable from the switch's terminal block; 

-

 

connect the cable to the new switch; 

-

 

fit the new switch to the mount (the position is unequivocal since no adjustment is required); 

-

 

tighten down the two ring nuts (nut and locknut). 

 

REPLACING THE ENTIRE CENTRAL UNIT 

After making sure that the unit is really the cause of the machine's malfunctions, replace it as 
described below: 
-

 

Remove the weight-holder lid. 

-

 

Remove the search circuit board complete with mount by undoing the two M8 screws 
securing it. 

-

 

Remove the central unit by undoing the two M12 bolts with a 19 wrench. 

-

 

Fit the new central unit, locating it to ensure perfect coupling between the spin unit base 
(front reference plane) and the block to which the leaf springs are mounted. Also make 
sure that the drive roller is centered on the pulley. 

-

 

Fit the search circuit board with its two M8 bolts, making sure that the encoder disk teeth 
can run inside the fork without collisions.  

-

 

Reconnect the pickup cable and the search circuit board. 

-

 

Close the weight-holder lid again. 

-

 

Run a three spin cycle sensitivity calibration. 

 

REPLACING THE QUICK LOCK CENTRAL UNIT PNEUMATIC CYLINDER 
GASKETS 

The cylinder gaskets 
must be replaced 
whenever there are air 
leaks or piston operation 
is defective. 

 

Remove the weight-
holder lid; 

 

Undo the two bolts 
securing the rear 
flange of the 
pneumatic cylinder; 

 

Recover the inside 
spring (B); 

Содержание EM8540

Страница 1: ...EM8540 N A Cod 4 104006 1 0 del 06 05 English Technical service manual...

Страница 2: ...ce Les droits de traduction de m morisation lectronique de reproductionetd adaptationcompl teoupartiellepartout typedemoyen ycomprismicro lmsetcopiesphotostatiques sont r serv s Les informations fourn...

Страница 3: ...AMS 7 REMOVING THE WEIGHT HOLDER LID 7 MBE161 MOTHERBOARD UPDATES 7 REPLACING THE INSIDE SENSOR DISTANCE AND DIAMETER REED MICROSWITCH AND ENCODERS 7 Replacing and adjusting the reed microswitch 7 Che...

Страница 4: ...g environments allows three different operators to work at the same time Selecting the program results in the machine displaying message 1 2 or 3 on the RH display message OP operator on the LH displa...

Страница 5: ...nd the service environment press F 91 Cancel reset display of the first gram of unbalance rounding to the nearest inch of the diameter and width measured with the automatic sensors Selecting the progr...

Страница 6: ...expressed in encoder marks integer part and eighths of a mark decimal part each mark corresponds to approximately 1 4 degrees Press Enter to display the result of the disk calibration procedure To exi...

Страница 7: ...the pulses measured by the search circuit board are totaled On termination of the spin cycle the LH display shows the expected count 384 and RH display flashes the actual total These values are displa...

Страница 8: ...which shows the position in marks of the electrical actuator on the RH display The program enables moving the actuator to the spin or brake position with the START STOP buttons respectively moving the...

Страница 9: ...eight holder lid MBE161 MOTHERBOARD UPDATES A portable programmer PRG161 is required to update the control unit MBU of the MBE161 motherboard The firmware is stored in a special memory card MEMSTICK w...

Страница 10: ...above checks do not reveal any defects replace the encoder Checking the operation of the distance sensor d Check that the total stroke is 490 10 marks If the sensor does not read correctly check in s...

Страница 11: ...ng the outside sensor cover and remove it Disconnect the potentiometer cable Disengage the spring from the eye ring on the potentiometer mount plate Undo the bolts securing the potentiometer mount pla...

Страница 12: ...outside sensor standby position reference value is not 5 1 marks use function 98 to check or the outside sensor is not in the standby position 2 Check that the outside sensor connector is connected t...

Страница 13: ...RAL UNIT After making sure that the unit is really the cause of the machine s malfunctions replace it as described below Remove the weight holder lid Remove the search circuit board complete with moun...

Страница 14: ...block of the new actuator C is located 27 mm away from the stop D Fit the new actuator positioning its various components in the sequence shown in the figure Apply medium strength threadlocker loctite...

Страница 15: ...w the M6 locknut D Extract the pin and recover the Belleville washers Fit the new brake shoe with the washers removed in the previous step Tighten down the locknut on the fulcrum pin so that there is...

Страница 16: ...the small pulley C Unscrew the four bolts securing the motor to its mount D Remove the motor and recover the connecting rod assembly spacers F Before installing the new motor fit the inside circlip to...

Страница 17: ...power board have lit up to indicate that the power phases are available We give a summary troubleshooting table below with reference to the general wiring diagram The machine does not switch on Use a...

Страница 18: ...roximately 28 Volt the condition of the spin motor If the above checks do not identify any defective components replace the motherboard When the machine is switched on the display reads ttt Switch off...

Страница 19: ...kups are correctly tightened with reference to the signal values displayed with service program 96 check the operation of the motherboard by replacing it with a new one If the above checks do not reve...

Страница 20: ...perly fitted the operation of the power and control board and especially the power voltages available at the Jalsk connector refer to the attached wiring diagram for the board that the motor power cab...

Страница 21: ...f the reed microswitch which indicates the standby position of the distance and diameter sensors are open Check that the sensor is in its standby position With the sensor at standby check that the mic...

Страница 22: ...the motor power lead is connected correctly check the operation of the Peal board check the operation of the motor ERR31 Optimization procedure already started by another user ERR32 The balancing mac...

Страница 23: ...21 during the spin cycle CCC This message appears when the unbalance values are excessive or when the balancing machine has been jolted during the reading stage...

Страница 24: ...I UPT Cod 4 104006 1 0 06 05 Cod 4 104006 1 0 del 06 05 CORGHI S p A Strada Statale 468 n 9 42015 CORREGGIO R E ITALY Tel 39 0522 639 111 Fax 39 0522 639 150 www corghi com info corghi com EM8540 N A...

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