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17

 

-

 

tighten down the four circuit board mounting nuts located at the corners; 

-

 

finger tighten the two nuts located next to the keys; 

-

 

check that all keys work by pressing them one at a time; 

-

 

gradually tighten the two nuts so that the keys stay in contact with the polyester film 
without being overloaded. 

 

The balancing machine supplies different unbalance values in successive 
spin cycles (differences greater than 3 grams with unbalance of 30 grams) 

Check in the following order: 
-

 

that the machine is resting stably on the floor and its feet are in good condition; 

-

 

that the weight-holder lid is correctly located, without rubbing against the central unit bell 
during the spin cycle; 

-

 

that the brake shoe and spin unit drive roller are not touching the pulley during signal 
acquisition 

-

 

that the wheel is properly mounted to the shaft, so that there is no slippage between the 
wheel and the flange during the spin cycle.  

-

 

To check this latter requirement, make two reference marks in chalk, one on the flange 
and one on the wheel, aligned with each other. Run a number of spin cycles and check 
that the two marks are still aligned. 

-

 

check that the pickups are correctly tightened, with reference to the signal values 
displayed with service program "96"; 

-

 

check the operation of the motherboard by replacing it with a new one. 

 
If the above checks do not reveal any faults, replace the central unit and check for running 
noise in the bearings.  
 

The motor continues driving the wheel and the spin cycle does not 
terminate 

Run all the checks on the search circuit board listed in the previous paragraph. Also check the 
operation of the power and control circuit board with special reference to the motor power 
relay. 

 
The automatic sensor diameter/distance values are different from the real 
dimensions 

Check with function 98 that the sensors are operational by checking (see inside digital sensor 
paragraph): 
If the sensors are not malfunctioning it may be sufficient to recalibrate the outside sensor. 
For small differences (at most one inch) above all with thicker than normal alloy rims, the 
remarks of the abovementioned paragraph may apply.  
 

Impossible to balance the wheel: when the weights specified by the 
balancing machine are applied and a new spin cycle is run, new random 
unbalance values are measured 

Run all the checks listed in the previous paragraph. 
Also check: 
-

 

the geometrical dimension settings; 

-

 

whether the machine is out of calibration, by running the sensitivity calibration 
procedure; 

Содержание EM8540

Страница 1: ...EM8540 N A Cod 4 104006 1 0 del 06 05 English Technical service manual...

Страница 2: ...ce Les droits de traduction de m morisation lectronique de reproductionetd adaptationcompl teoupartiellepartout typedemoyen ycomprismicro lmsetcopiesphotostatiques sont r serv s Les informations fourn...

Страница 3: ...AMS 7 REMOVING THE WEIGHT HOLDER LID 7 MBE161 MOTHERBOARD UPDATES 7 REPLACING THE INSIDE SENSOR DISTANCE AND DIAMETER REED MICROSWITCH AND ENCODERS 7 Replacing and adjusting the reed microswitch 7 Che...

Страница 4: ...g environments allows three different operators to work at the same time Selecting the program results in the machine displaying message 1 2 or 3 on the RH display message OP operator on the LH displa...

Страница 5: ...nd the service environment press F 91 Cancel reset display of the first gram of unbalance rounding to the nearest inch of the diameter and width measured with the automatic sensors Selecting the progr...

Страница 6: ...expressed in encoder marks integer part and eighths of a mark decimal part each mark corresponds to approximately 1 4 degrees Press Enter to display the result of the disk calibration procedure To exi...

Страница 7: ...the pulses measured by the search circuit board are totaled On termination of the spin cycle the LH display shows the expected count 384 and RH display flashes the actual total These values are displa...

Страница 8: ...which shows the position in marks of the electrical actuator on the RH display The program enables moving the actuator to the spin or brake position with the START STOP buttons respectively moving the...

Страница 9: ...eight holder lid MBE161 MOTHERBOARD UPDATES A portable programmer PRG161 is required to update the control unit MBU of the MBE161 motherboard The firmware is stored in a special memory card MEMSTICK w...

Страница 10: ...above checks do not reveal any defects replace the encoder Checking the operation of the distance sensor d Check that the total stroke is 490 10 marks If the sensor does not read correctly check in s...

Страница 11: ...ng the outside sensor cover and remove it Disconnect the potentiometer cable Disengage the spring from the eye ring on the potentiometer mount plate Undo the bolts securing the potentiometer mount pla...

Страница 12: ...outside sensor standby position reference value is not 5 1 marks use function 98 to check or the outside sensor is not in the standby position 2 Check that the outside sensor connector is connected t...

Страница 13: ...RAL UNIT After making sure that the unit is really the cause of the machine s malfunctions replace it as described below Remove the weight holder lid Remove the search circuit board complete with moun...

Страница 14: ...block of the new actuator C is located 27 mm away from the stop D Fit the new actuator positioning its various components in the sequence shown in the figure Apply medium strength threadlocker loctite...

Страница 15: ...w the M6 locknut D Extract the pin and recover the Belleville washers Fit the new brake shoe with the washers removed in the previous step Tighten down the locknut on the fulcrum pin so that there is...

Страница 16: ...the small pulley C Unscrew the four bolts securing the motor to its mount D Remove the motor and recover the connecting rod assembly spacers F Before installing the new motor fit the inside circlip to...

Страница 17: ...power board have lit up to indicate that the power phases are available We give a summary troubleshooting table below with reference to the general wiring diagram The machine does not switch on Use a...

Страница 18: ...roximately 28 Volt the condition of the spin motor If the above checks do not identify any defective components replace the motherboard When the machine is switched on the display reads ttt Switch off...

Страница 19: ...kups are correctly tightened with reference to the signal values displayed with service program 96 check the operation of the motherboard by replacing it with a new one If the above checks do not reve...

Страница 20: ...perly fitted the operation of the power and control board and especially the power voltages available at the Jalsk connector refer to the attached wiring diagram for the board that the motor power cab...

Страница 21: ...f the reed microswitch which indicates the standby position of the distance and diameter sensors are open Check that the sensor is in its standby position With the sensor at standby check that the mic...

Страница 22: ...the motor power lead is connected correctly check the operation of the Peal board check the operation of the motor ERR31 Optimization procedure already started by another user ERR32 The balancing mac...

Страница 23: ...21 during the spin cycle CCC This message appears when the unbalance values are excessive or when the balancing machine has been jolted during the reading stage...

Страница 24: ...I UPT Cod 4 104006 1 0 06 05 Cod 4 104006 1 0 del 06 05 CORGHI S p A Strada Statale 468 n 9 42015 CORREGGIO R E ITALY Tel 39 0522 639 111 Fax 39 0522 639 150 www corghi com info corghi com EM8540 N A...

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