background image

 

 

 

 

 

16

 

 
1)

 

If the display is still showing the previously calculated unbalance values.

 

The motherboard is not receiving or detecting the START signal from the keyboard or 
microswitch. 
Check: 

 

the operation of the automatic start microswitch on the wheel guard (lowering the guard 
should close the switch's contact); 

 

the cabling of the automatic start microswitch; 

 

the operation of the START key. 

If the above checks do not identify any defective components, replace the motherboard. 
2)

 

If the display is showing the wheel geometric data.

 

The motherboard is receiving the signal from the START button or microswitch, but the 
command is not executed. 
Check: 
- that the Control cable which connects the motherboard to the power and control board is 
correctly fitted and wired; 
- that the power and control board is operational, and in particular that fuse FU4 and the spin 
motor relay are in good condition. 
  Proceed as follows: 

 

disconnect the motor power supply cables; 

 

apply the terminals of a tester in DC voltmeter mode to the terminals of the disconnected 
cables; 

 

press the START button. If the control upline of the measurement point (including 
relay) operates correctly, the tester should read approximately 28 Volt. 

- the condition of the spin motor. 
If the above checks do not identify any defective components, replace the motherboard. 
 

When the machine is switched on, the display reads "ttt" 

-

 

Switch off the machine; 

-

 

Set microswitch 2 of the "SW 2" pair next to the upper edge of the motherboard between 
the LH display and the corresponding position indicator to ON. The microswitch is 
accessible without having to disassemble the board from its panel; 

-

 

switch on the machine. 

 

When the machine is switched on, the displays are blank 

Check that the switch for programming the CPU is in the correct position 
-

 

Switch off the machine; 

-

 

open the rear panel of the display head by undoing the four M4 bolts; 

-

 

on the top right, turn microswitch 2 of the "SW 1" couple (the first from the right) to 
OFF. The microswitch is accessible without having to disassemble the board from its 
panel; 

 

When it is switched on, the machine is locked (not accepting commands) 

Check: 
-

 

that all the keyboard keys are undamaged, i.e. that none of them is remaining constantly 
depressed due to a breakage. In this case, replace the faulty key or the entire motherboard; 

-

 

that no keys are permanently depressed due to incorrect installation of the motherboard to 
its panel; 

Whenever mounting a circuit board to its panel, make sure that the keys, which are mounted 
directly on the motherboard, operate correctly. Proceed as follows: 

Содержание EM8540

Страница 1: ...EM8540 N A Cod 4 104006 1 0 del 06 05 English Technical service manual...

Страница 2: ...ce Les droits de traduction de m morisation lectronique de reproductionetd adaptationcompl teoupartiellepartout typedemoyen ycomprismicro lmsetcopiesphotostatiques sont r serv s Les informations fourn...

Страница 3: ...AMS 7 REMOVING THE WEIGHT HOLDER LID 7 MBE161 MOTHERBOARD UPDATES 7 REPLACING THE INSIDE SENSOR DISTANCE AND DIAMETER REED MICROSWITCH AND ENCODERS 7 Replacing and adjusting the reed microswitch 7 Che...

Страница 4: ...g environments allows three different operators to work at the same time Selecting the program results in the machine displaying message 1 2 or 3 on the RH display message OP operator on the LH displa...

Страница 5: ...nd the service environment press F 91 Cancel reset display of the first gram of unbalance rounding to the nearest inch of the diameter and width measured with the automatic sensors Selecting the progr...

Страница 6: ...expressed in encoder marks integer part and eighths of a mark decimal part each mark corresponds to approximately 1 4 degrees Press Enter to display the result of the disk calibration procedure To exi...

Страница 7: ...the pulses measured by the search circuit board are totaled On termination of the spin cycle the LH display shows the expected count 384 and RH display flashes the actual total These values are displa...

Страница 8: ...which shows the position in marks of the electrical actuator on the RH display The program enables moving the actuator to the spin or brake position with the START STOP buttons respectively moving the...

Страница 9: ...eight holder lid MBE161 MOTHERBOARD UPDATES A portable programmer PRG161 is required to update the control unit MBU of the MBE161 motherboard The firmware is stored in a special memory card MEMSTICK w...

Страница 10: ...above checks do not reveal any defects replace the encoder Checking the operation of the distance sensor d Check that the total stroke is 490 10 marks If the sensor does not read correctly check in s...

Страница 11: ...ng the outside sensor cover and remove it Disconnect the potentiometer cable Disengage the spring from the eye ring on the potentiometer mount plate Undo the bolts securing the potentiometer mount pla...

Страница 12: ...outside sensor standby position reference value is not 5 1 marks use function 98 to check or the outside sensor is not in the standby position 2 Check that the outside sensor connector is connected t...

Страница 13: ...RAL UNIT After making sure that the unit is really the cause of the machine s malfunctions replace it as described below Remove the weight holder lid Remove the search circuit board complete with moun...

Страница 14: ...block of the new actuator C is located 27 mm away from the stop D Fit the new actuator positioning its various components in the sequence shown in the figure Apply medium strength threadlocker loctite...

Страница 15: ...w the M6 locknut D Extract the pin and recover the Belleville washers Fit the new brake shoe with the washers removed in the previous step Tighten down the locknut on the fulcrum pin so that there is...

Страница 16: ...the small pulley C Unscrew the four bolts securing the motor to its mount D Remove the motor and recover the connecting rod assembly spacers F Before installing the new motor fit the inside circlip to...

Страница 17: ...power board have lit up to indicate that the power phases are available We give a summary troubleshooting table below with reference to the general wiring diagram The machine does not switch on Use a...

Страница 18: ...roximately 28 Volt the condition of the spin motor If the above checks do not identify any defective components replace the motherboard When the machine is switched on the display reads ttt Switch off...

Страница 19: ...kups are correctly tightened with reference to the signal values displayed with service program 96 check the operation of the motherboard by replacing it with a new one If the above checks do not reve...

Страница 20: ...perly fitted the operation of the power and control board and especially the power voltages available at the Jalsk connector refer to the attached wiring diagram for the board that the motor power cab...

Страница 21: ...f the reed microswitch which indicates the standby position of the distance and diameter sensors are open Check that the sensor is in its standby position With the sensor at standby check that the mic...

Страница 22: ...the motor power lead is connected correctly check the operation of the Peal board check the operation of the motor ERR31 Optimization procedure already started by another user ERR32 The balancing mac...

Страница 23: ...21 during the spin cycle CCC This message appears when the unbalance values are excessive or when the balancing machine has been jolted during the reading stage...

Страница 24: ...I UPT Cod 4 104006 1 0 06 05 Cod 4 104006 1 0 del 06 05 CORGHI S p A Strada Statale 468 n 9 42015 CORREGGIO R E ITALY Tel 39 0522 639 111 Fax 39 0522 639 150 www corghi com info corghi com EM8540 N A...

Отзывы: