3
english
Parts List:
6 – 10 mm Buttonhead Screws
2 – 25 mm Buttonhead Screws
8 – Nylock Nuts
2 – Extenders
2 – 1/2” Seat-Stay Clamps
2 – 9/16” Seat-Stay Clamps
1 – Reflector Bracket
1 – 3 mm Allen Wrench
Step 1
Attach extenders to rack
using four 10mm button
head screws and nylock
nuts. Do not tighten.
Note:
Extenders have an offset twist
and can be installed in wide
or narrow position to match
seat stay width.
Step 2
Remove rear quick release.
Spread rack struts to fit on the
outside of the dropouts. Install
extra long quick release
supplied with rack. Follow your
bicycle/wheel manufacturer
recommendations for
removing and installing quick
releases or have a qualified
bicycle shop replace it for
you.
Step 3
Attach extenders to the bike frame “Braze-on” mounts with
25mm buttonhead screws. Bend extenders (by hand or
with an adjustable wrench) to align with braze-on mounts.
Note:
For bicycles without seat stay “Braze-ons” use vinyl
coated Seat-Stay Clamps (2 sizes included). Attach
with 10mm screws and nylock nuts.
Step 4
Adjust rack until rack top is level with ground by
sliding it on extenders until level. Tighten all rack
screws & nuts.
Step 5
Install reflector bracket over rack and tighten with
reflector and reflector screw from your bicycle.
Step 3
Insert the Security Bar into place behind the rear
Security Catch. To insert, press down on the Security
Catch where the child seat fits into the rear of the
EXPEDITION 1 or EXPEDITION 1 Disc rack.
Illustration E.
WARNING!
Failure to properly attach Security Bar into the
rear of the seat could result in seat falling off the rack.
SECURITY STRAP ATTACHMENT
Step 1
Wrap Security Strap
around the seat tube or
saddle pillar.
Illustration
F.
Hint:
To loosen, slide buckle
towards you. To remove
slack, slide buckle back
towards child seat.
Step 2
Hook clip onto D-ring.
Step 3
Tighten strap so there is no slack.
WARNING!
It is possible for the seat to fall from the rack if
Security Strap is not attached.
SEAT POSITIONING CHECK
(Limo Model Only)
Step 1
Verify that the CG
(Center of Gravity) hash
marks located on either
side of the seat do not
extend more than 10 cm
(4 inches) rearward of
the center line of the rear
axle of the bicycle.
Illustration G.
WARNING!
Positioning the seat any farther back will
increase the risk of a loss of steering and/or braking control.
SEAT INSTALLATION
Step 1
Place the seat onto the EXPEDITION 1 or EXPEDITION
1 Disc rack and slide firmly forward until you hear
the distinctive "CLICKS" made by both the forward
and rear Security Catches engaging the rack.
Illustration D.
Step 2
Check the security of the seat by rocking the seat
side to side and pushing it forward and backward.
There should be very little movement between the
seat and rack. If there is movement, remove the
seat and try again.
WARNING!
Both Security Catches must be in the engaged
position. If they are not, the seat may fall from the bike. Consult
your Copilot dealer or call 1-800-456-2355 if you are unsure about
the proper fit of the child seat on the Blackburn EXPEDITION 1 or
EXPEDITION 1 Disc rack. DO NOT modify the seat or the rack!
Illustration G
CG Mark
10 cm (4 inches)
WARNING!
Do not modify rack or bicycle. If rack will not fit
on your bicycle, consult your local dealer or call 1-800-456-2355
for assistance.Periodically check all nuts and bolts for tightness.
Illustration F
Clip
D-Ring
Illustration D
Forward Security
Catch
Rear
Security
Catch
Illustration E
Security Bar
Rear
Security
Catch
“Click”
“Click”
!
!
!
!
!