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Rev. 12/8/2017 

Page 5 

 

Cool Machines Philosophy: 

 

Never build, sell, or provide a service that is not good for our customer. Placing every 

customer first by exceeding expectations with high performance machines, will assure an atmosphere 
for achieving our highest potential. 

This manual represents information regarding the latest and greatest machine technology used 

in 

all-fiber

all-application

 machine technology. (Any duplication or use of this technology may be in 

violation of Cool Machines Inc. rights.)  

Cool Machines Inc. provides a solution offering the highest production and lowest power 

requirements. We provide compact designs with the highest quality materials; offering the highest 
durability, highest corrosion resistance, easiest maintenance, and simplest troubleshooting of any 
machine in its class. 

 

Theory of Operation: 

 

The #1500 series machine provides a 

proprietary ‘scalping auger’ technology, with extreme 

portability and low power requirements. As different fibers are loaded into the hopper, the proprietary 
‘scalping/shredder’ augers located at bottom of hopper provide a live platform for breaking and 
conditioning fibers. This feature provides a positive feeding, non-bridging method of metering fibers; 
offering important advantages.  

First:

 

the ‘scalping’ action of augers provides a positive feed of fibers to shredder area while 

the helix configuration of the 4-blade shredder provides highly conditioned fibers for application. (A 
positive feeding system will meter the fiber accurately to airlock, no-matter what angle machine is 
positioned on the job site.)  

Second:

 the low profile position of augers in relation to higher hopper sides, and moderate 

speed of auger assembly reduces possibility of operator injury, while greatly extending bearing and 
chain life. 

Easily accessed slide-

gate (located adjacent to blower filter), has an ‘adjustment pin’ for 

controlling & locking-in fiber feed rate. This feature allows for quick adjustment to desired settings. As 
fiber is metered thru slide-gate area, the 4-blade scalping shredder provides aggressive break-up and 
blending of fibers.  

Fully expanded and conditioned fiber blend enters the high production airlock (

10” dia. x 14” 

long airlock) and is discharged into the high pressure air stream & hose provided by a single or 
optional double blower system. 

Economical single blower (optional double blower), system with 

variable

 rpm blowers, 

provides adequate air for most applications up to 150ft. A 5 kw generator (7.5kw, 2-blower model), or 
larger can provide adequate power for both the machine.  

Efficient modular component design of maintenance access areas, drive system, blower 

module and control panel; offer a simple, fast method to repair your machine. Job-site down-time is 
minimized. 

Electrical control panel is designed with simple, easy to access & by-pass components, which 

provide the operator with an instant method 

to troubleshoot machine’s electrical system. Control 

functions are simple and easy to understand. Manual thermal overloads provide a component that is 
easily re-set, reliable, and most importantly - safe. 

Inherent versatility of this machine’s design provides the core element for your future upgrade 

to retro-sidewall and dense packing applications. This machine is one of the basic building blocks that 
allow you to transition your business without costly equipment decisions. 

 
 
 

Содержание 1500 Series

Страница 1: ...740 Fox Rd Van Wert OH 45891 419 232 4871 CM 1500S Owner s Manual ...

Страница 2: ...sophy Theory of Operation 5 Unpacking and Machine Set up 6 Operation and Controls 7 Pressure Gauge How to Use it 11 Airlock and Seal Replacement 12 Maintenance 13 Mechanical Troubleshooting 14 Electrical Troubleshooting 14 Electrical Wiring Schematics 16 Parts List 26 Electrical Parts List 35 ...

Страница 3: ...afe Consult qualified technician to answer questions before attempting to operate or injury may result Be Safe Wear an approved dust mask or respirator for operator safety comfort and protection Be Safe Emergency Kill Switch In case of emergencies always use red stop button located in center of main panel box It will stop all feeding and agitation Note This action will not interrupt power to the p...

Страница 4: ...or replacing any part that is determined by the company to be a manufacturing defect No warranty is made with respect to 1 Components or accessories manufactured and warranted by others Warranties for purchased components supplied by vendors such as gas engines electric motors blowers gearboxes etc are on file and provided upon request 2 Defects caused by repair alteration and or adjustment perfor...

Страница 5: ... Second the low profile position of augers in relation to higher hopper sides and moderate speed of auger assembly reduces possibility of operator injury while greatly extending bearing and chain life Easily accessed slide gate located adjacent to blower filter has an adjustment pin for controlling locking in fiber feed rate This feature allows for quick adjustment to desired settings As fiber is ...

Страница 6: ...ople after hopper has been removed one on each side of base unit Caution personnel with lifting restrictions should use mechanical lifting devices The wheel assembly is recommended for frequent moving of machine without mechanical assistance Locating machine in vehicle Machine is designed to be located on the driver s side rear of the vehicle Hook up of blowing hose and controls are easily reached...

Страница 7: ... 3 position Toggle Selector Switch The toggle selector switch allows operator to control machine from the remote cord wireless remote or manually at the machine Remote Control Turn switch to center OFF position for remote cord control Insert plug end of remote cord into the remote receptacle located to the right of toggle switch Manual Control at Machine Turn switch left to air if operator selects...

Страница 8: ...ggle switch select manual mode air only off remote air material feed Remote Outlet Location to plug in remote cord or wireless receiver plug Auxiliary Outlet Location to plug in 110 volt accessories 10 amp max IWS outlet Location to plug in the internal wetting system On Off with feed 2 amp max Main Input main power feed from separate power sources Single double inputs available Blower Control Kil...

Страница 9: ...uger and Blower motors Voltmeter Visual inspection of the proper voltage 24 volt transformer light verifies transformer and overload breaker function CE overseas only Power Button power interruption drop out Re start button CE overseas only 4 position selector switch select manual mode remote off air only air material feed CE overseas only Remote Outlet Location to plug in remote cord Pre Alarm wa...

Страница 10: ...front of the main panel box One and two blower models have rheostat controls that regulate the volume of air for two blowers in the blowing hose When turning the knobs to the left counterclockwise the air increases Note if knob is turned past the high setting the blower will click to the off mode Blower Adjustment with feed gate control Adjustment of the blower air is proportional to the feed gate...

Страница 11: ...due to loss of conditioning from low air volume pressure Hose plugging due to lower pushing effect of low pressure How to use Pressure gauge has a graduated scale 0 15 p s i with a green colored section 3 2 p s i recommended as minimum requirement for optimal performance This is the pressure recommended for effective dense packing and acceptable machine performance for open blowing distances over ...

Страница 12: ...from the base 6 Reaching down into the airlock opening un bolt the upper plate from the base plate and remove the old seal Remove old silicone caulk with putty knife or flat head screwdriver Rotate the shaft and repeat this step for the remaining 5 old seals Best Practice Leave last remaining seal inside chamber as example of correct seal placement for new seals 7 Replace with the new seals and re...

Страница 13: ...s will cause heat and prevent normal cooling resulting in reduced motor life See illustration below arrows to chain and idler Monthly Check airlock seals and plates for damage See troubleshooting checking airlock seals Visually inspect and or re tighten all chains and sprockets Quarterly 3 months Grease all bearings 6 total with NLGI 2 Grease do not overfill or grease seals will leak Blower Filter...

Страница 14: ...chine check voltmeter for proper voltage and pull red kill switch button out Cold temperature operation Turn blowers on high hold hand over output to partially block output and create heat After 5 minutes airlock seals should be softening to allow start up w o tripping reset 1 Voltmeter indicating no or low voltage A Check power source for proper voltage B Check input cord s for proper connection ...

Страница 15: ...al Reset on auger airlock motor is tripped Disconnect power to machine Wait until motor cools approx 15 minutes Turn base unit on side and access from under machine and press reset button on motor B Check procedure for cold temperature starting above B Check for defective broken or loose wiring connections inside main control panel C Visually inspect and replace motor relay starter inside main pan...

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