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SAFETINEX

SAFETY LIGHT CURTAINS
HAND PROTECTION, TYPE 2

INSTRUCTION MANUAL

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Содержание SAFETINEX

Страница 1: ...SAFETINEX SAFETY LIGHT CURTAINS HAND PROTECTION TYPE 2 INSTRUCTION MANUAL...

Страница 2: ...ad bereit FR Ce manuel est t l chargeable depuis notre site internet en plusieurs versions linguistiques dont le fran ais IT Il presente manuale disponibile sul nostro sito web anche in altre lingue E...

Страница 3: ...roach 12 OSHA Regulations and U S Consensus Standards 12 North American Standards for safety issues UL ANSI and CSA 13 American standard agencies 13 Canadian standard agencies 14 International standar...

Страница 4: ...4 Mechanical installation 35 Connecting the protective device 37 Power supply 37 Electromagnetic compatibility EMC 37 Light radiation 37 Pin assignment 38 Safetinex safety relay YRB 4EML 31S 39 Respon...

Страница 5: ...products com prises highly sensitive devices for finger and hand protection as well as access control featuring various lengths and connection options Safetinex products have been developed in compli...

Страница 6: ...considered Point of operation detection of hands entering the defined hazard ous area The protective equipment immediately stops the machine or renders it harmless The Safetinex YBB range is best suit...

Страница 7: ...easing produc tivity Workplace ergonomics are greatly improved and less space is re quired The invisible infrared beams allow better visibility of the machine and operating process Protection applies...

Страница 8: ...ntroduction to the main stand ards and regulations applicable in the European Community and in North America They are by no means a complete guide and only serve as a reminder of the most important is...

Страница 9: ...hinery Basic principles EN 12100 1 EN 12100 2 ISO 12100 1 ISO 12100 2 Risk assessment EN 14121 1 EN 14121 2 ISO 14121 1 ISO 14121 2 B Interlocking devices EN 1088 ISO 14119 Guards EN 953 Safety relate...

Страница 10: ...es that users of a machine are obliged to make sure that it complies with the legal requirements Hence if the user buys a machine which does not comply with the EU Machinery Directive it is his respon...

Страница 11: ...r obtaining conformity through various procedures that may require examination of the machine by an EU notified body NOTIFIED BODIES In order to have control over the execution of these directives ver...

Страница 12: ...rs profit from competitive products that meet uniform quality and functional requirements wherever they were manufactured In the United States standards are developed and enforced both by governmental...

Страница 13: ...n established in 1894 and is authorized to conduct certification testing of any electrical device Although UL certification is not mandatory many companies strive to obtain its certification for produ...

Страница 14: ...ation directly to the provincial authorities For more details on the CSA Standards please visit the CSA website INTERNATIONAL STANDARD AGENCIES International standards also play a significant role in...

Страница 15: ...s and risk reduction strategy In this respect taking ergonomic principles into consideration is im portant A high level of automation will not only help operators it will also increase productivity an...

Страница 16: ...for every machine operating in the work place as well as for all the potential hazards associated with each machine This risk analysis and assessment process helps to take all the different aspects of...

Страница 17: ...sure possibility of avoiding harm etc One important piece of information is the history of accidents if available Among the aspects to be considered when establishing elements of risk the analysis sho...

Страница 18: ...ine the appropriate level of safety It is important that the protective device complies with the determined risk and is adapted to the machine control system Risk assessment applies to each element th...

Страница 19: ...UIRED PERFORMANCE LEVEL PLr L H P2 F2 S2 P1 P2 F1 P1 P2 F2 S1 1 P1 F1 P2 P1 a b c d e 1 starting point for evaluation of safety function contribution to risk reduction S severity of injury S1 slight n...

Страница 20: ...ty light curtains and access control barriers with respect to the approach speeds of parts of the human body Below is a summary of the key concepts POSITIONING THE AOPD The level of safety depends on...

Страница 21: ...ight curtains and access control barriers is to de tect an intrusion early enough to intervene in the machine cycle before anyone has had time to reach the danger zone positioning of protec tive equip...

Страница 22: ...pe C standard exist for this machine Is this minimum distance applicable Identify hazards Estimate and evaluate the level of risk yes yes yes no no no Reduce overall response time and or parameter C D...

Страница 23: ...depends on the resolu tion of the protective device It cannot be less than zero R Resolution of the protective device mm C 8 x R 14 mm where R 40 mm 0 when the light curtain has a resolution of 14 mm...

Страница 24: ...ase refer to the applicable standard MINIMUM SAFETY DISTANCE CALCULATION US Canada The general safety distance calculation formula below is given in ANSI B11 19 2003 Annex D Equation 7 ANSI RIA R15 06...

Страница 25: ...stance added to the overall safety distance required This value is based on the smallest detectable target size which depends on the protective device resolution inches or mm When the AOPD is installe...

Страница 26: ...ity EEC European Economic Community EN European Norm ESPE Electro Sensitive Protective Equipment FMEA Failure Mode and Effects Analysis IEC International Electrotechnical Commission IEEE Institute of...

Страница 27: ...short response time Hand protection 14 to 66 ms Fully compliant with industry standards and certified by internation ally recognized organizations Certified Type 2 and Performance PL c devices Beam s...

Страница 28: ...units is not necessary Reception of all beams activates the two independently generated semiconductor outputs OSSDs of the receiver unit The interruption of one or more beams deactivates the outputs w...

Страница 29: ...s The resolution R of an AOPD is dependant on the beam gaps and diameter R i b where i is the interval between the beam axes and b is the effective infrared beam diameter Safetinex YBB light curtains...

Страница 30: ...when OSSD2 is ON Red when OSSD2 is OFF OSSD1 Green when OSSD1 is ON Red when OSSD1 is OFF Power Green when power is ON TEST MODE SELECTION YBB The YBB sender unit is equipped with a test mode function...

Страница 31: ...installation rules include preventing access to the point of hazard through the correct positioning of the protective screen Installation of Safetinex protective devices involves the following steps C...

Страница 32: ...iate Generally speaking it must not be possible to pass over around below or go behind the protective field of the AOPD If this cannot be guaran teed then additional protective devices must be used If...

Страница 33: ...imum dis tance must be maintained between the protective field and any reflec tive surface whether above below or to the side The minimum distance a between the protective field and a reflective surfa...

Страница 34: ...optical crosstalk and result in failing to identify objects within the protective field Fig 14 DIAGRAM 4 MINIMUM DISTANCE BETWEEN BEAMS AND REFLECTIVE SURFACE A IS DEPENDANT ON OPERATING DISTANCE D F...

Страница 35: ...units must be mounted with their optical pan els accurately facing each other The distance between the two optical faces must be within the specified operating range of the model The appropriate moun...

Страница 36: ...be slid into the side groove of the alu minum profile These T shaped M5 threaded nuts can be freely adjusted along the unit s side To ensure firm alignment the fixing points must be set in relation to...

Страница 37: ...e that under normal and single fault conditions the voltage between the dif ferent conductors and between conductors and functional earth does not exceed a safe value ELECTROMAGNETIC COMPATIBILITY EMC...

Страница 38: ...ltage 0 V supply voltage 0 V 4 black test mode 0 V test active 24 VDC test inactive output OSSD2 FE gray Functional Earth shield Functional Earth shield TABLE 6 M12 PIN ASSIGNMENT Important note appli...

Страница 39: ...INTRUSION TO SWITCHING OF SAFETY RELAY For proper calculation of the minimum safety distance it is essential to understand that every element in the machine safety chain contributes to a delay in the...

Страница 40: ...5 CONNECTION DIAGRAM FOR MANUAL RESTART MODE FIG 24 SEQUENCE OF RELAY SWITCHING OPERATION AOPD response time table p 47 10 ms typical release delay of YRB 4EML 31S at UN 24 V OSSD1 and OSSD2 Safety re...

Страница 41: ...s corresponding optical element on the receiver unit This means positioning the two units so that the maximum amount of emitted light energy reaches the receiver element The specified maxi mum optical...

Страница 42: ...such a way that the sender s orange LED alignment blinks rapidly This indicates alignment of at minimum the bottom beam and at maximum 6 beams those nearest to the display 2 Rotate or slightly tilt t...

Страница 43: ...protective field from top to bottom or from bottom to top Close to the receiver unit Close to the sender unit In the middle between the receiver and the sender units While moving the rod slowly and pe...

Страница 44: ...ve device alignment is poor Follow instructions describing how to align the protective device see figure 27 above Power LED receiver does not light up No operating voltage or voltage is too low Check...

Страница 45: ...ially biased results the active screens on the sender and receiver units must be regularly cleaned The cleaning frequency de pends on the ambient air pollution and the presence of dust and dirt on the...

Страница 46: ...ass fail pass fail pass fail pass fail pass fail pass fail pass fail pass fail pass fail pass fail pass fail pass fail pass fail pass fail pass fail pass fail pass fail pass fail pass fail pass fail p...

Страница 47: ...500 G012 537 608 638 33 79 26 48 94 YBB 30x2 0700 G012 666 737 767 41 80 30 42 94 YBB 30x2 0800 G012 795 866 896 49 81 34 38 95 YBB 30x2 0900 G012 924 995 1025 57 81 38 34 95 YBB 30x2 1000 G012 1053 1...

Страница 48: ...PA 30 fiberglass Material of optics PMMA DISCLAIMER A safety light curtain is a safety device designed to protect operators and other personnel working around a potentially dangerous machine Before i...

Страница 49: ...ds may be required All brakes and other stopping mechanisms and controls must be in spected regularly to ensure they are in proper working order If the stop mechanisms are not performing properly the...

Страница 50: ...50 Contrinex Industrial Electronics EC DECLARATION OF CONFORMITY...

Страница 51: ...51 Contrinex Industrial Electronics...

Страница 52: ...inland France Germany Great Britain Greece Hungary Ireland Italy Luxembourg Netherlands Norway Poland Portugal Romania Russian Federation Slovakia Slovenia Spain Sweden Switzerland Turkey Ukraine AFRI...

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