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8

Transporting

A. MACHINE LIFTING

For machine lifting use only devices (overhead traveling cranes, lift trucks, ropes, 

cables, hooks, etc.) with a capacity equal to the weight to be lifted. Personnel should 

not be on the machine when it is lifted. 

!DANGER:

 Failure to follow the recommendations in this section may cre-

ate a dangerous situation and/or damage to the machine. The manufac-

turer’s warranty may also become void as a result.

B. PACKAGING FOR SHIPMENT

Transport by land or truck. Certain surfaces may be protected by cardboard and/or ply-

wood and/or polyethylene film. To prevent movement, use nailed wheel chocks. Attach 

the machine to the floor of a truck box or trailer using chains and hooks at the attach

-

ment points provided. 

C. UNPACKING

When receiving the machine verify the condition of the package; immediately notify 

the transportation company and the manufacturer  (use photos whenever possible) of 

any damage that may have occurred during shipment. Verify that the supplied product 

matches that which was ordered; immediately advise the manufacturer if there is a 

discrepancy. Use caution when unpacking to avoid damaging the product.

!CAUTION:

 Disposal of all packaging materials must be in accordance with 

local regulations. 

D. TOWING

This machine is designed for towing at highway speeds. No personnel may ride on the 

machine at any time while towing the machine at ANY speed.

!CAUTION:

 Always make sure to hook safety chains, attach lights & safety 

brake to transporting vehicle before towing machine.

Operating Procedures

!WARNING:  the “Freewheel” mode is to be used only for positioning the 

reel/drum for loading and unloading.  the reel stands are designed to slowly 

bleed off pressure form the negative brake for safety reasons.  Using the 

freewheel mode for extended rotations of the reel/drum can result in dam 

 

      age to the negative brake and motor. 

It is essential that the RS20 or RS26 are properly set up before operation. Using the 

following procedure will allow the unit to be set up in a short period of time and yield 

optimum performance.

A. INITIAL SET-UP

1. Locate RS20 or RS26 Reel Stand at least 20-30 feet behind the stringing equip-

ment as the site allows

4.

5.

Содержание Tesmec RS20

Страница 1: ...USER S GUIDE SAFETY MANUAL USER S GUIDE SAFETY MANUAL RS20 RS26 Reel Stand...

Страница 2: ...s de operaci n y seguridad antes de usar la m quina Si Ud No comprende las instrucciones favor de consultarle a su jefe For questions on SAFETY OPERATIONS APPLICATIONS CALL 1 877 854 1750 Save this us...

Страница 3: ...ZARDS 7 F CRUSHING INJURY WHEN LOADING OR UNLOADING ROPE OR CONDUCTOR REELS 7 G ELECTROSTATIC DISCHARGES 7 H INHALATION ENGINE EXHAUSTING GAS 7 TRANSPORTING 8 A MACHINE LIFTING 8 B PACKING FOR SHIPMEN...

Страница 4: ...other jewelry for the same reason Operators must use personnel protective gear i e gloves boots helmet etc Operators must carefully follow hazard related instructions contained in this instruction man...

Страница 5: ...elastic elements With over ridden or broken safety system devices For handling trucks or other movable equipment F RESPONSIBILITY Use of the reel stand in situations different from those indicated Typ...

Страница 6: ...Tesmec Puller Tensioners and Tensioners Industry leading features like Self Acting Hydraulic Brake and Advanced Hydraulic Systems Safety Information A SAFETY DEVICES Machine has been equipped with the...

Страница 7: ...tating components To minimize risks operators must Avoid any contact with the machine s rotating components Follow the anchoring instructions described in this manual Follow all recommendations in thi...

Страница 8: ...duct matches that which was ordered immediately advise the manufacturer if there is a discrepancy Use caution when unpacking to avoid damaging the product CAUTION Disposal of all packaging materials m...

Страница 9: ...using the grounding connections provided Figure 2 4 Connect the hydraulic hoses to the stringing machine Figure 3 5 Secure the area between the stringing equipment and this reel stand to limit personn...

Страница 10: ...e that the hydraulic supply from the stringing equipment is shut off 2 Push in the selector valve handle Figure 4 3 Close the valve clockwise on the pump Figure 5 Figure 4 Push in Selector Valve Handl...

Страница 11: ...gure 7 6 Disengage drive side pin by removing keeper pin and pulling out the drive pin Figure 7 8 7 Remove bearing retainer pin and lift hinged keeper to fully open position Figure 9 10 Figure 9 Remov...

Страница 12: ...earing from arbor bar Figure 11 11 Remove Lifting Bracket using a 1 1 8 wrench Figure 12 12 Install Arbor Bar through the reel hole ensuring drive pins engage drive holes Figure 14 Figure 11 Remove Be...

Страница 13: ...onents back onto arbor bar 14 Once arbor has been secured to the reel lift the reel utilizing the lifting brackets and install onto reel stand Figure 14 15 Reference operational label located on the r...

Страница 14: ...3 LABEL WARNING CAPSTN CATCH 2X6 2 5 02269604 LABEL WARNING CABLE TENSION 2X6 2 6 02269731 LABEL WARNING STAY CLR 1 5 X 4 5 1 7 02289355 LABEL LIFT POINT ISO STD 4 8 02289499 TAPE ABRASIVE ANTISLIP 2I...

Страница 15: ...ARNING CABLE TENSION 2X6 2 6 02269731 LABEL WARNING STAY CLR 1 5 X 4 5 1 7 02289355 LABEL LIFT POINT ISO STD 4 8 02289499 TAPE ABRASIVE ANTISLIP 2IN X 80IN 2 9 02289504 SCREW DRIVE 4 X 0 375 SS 4 10 0...

Страница 16: ...16 CONDUX TESMEC INC RS20 REEL STAND ASSY 20000LBS...

Страница 17: ...Z 2 9 02289600CT 3 4 10 HEX JAM NUT CZ 2 10 02289601CT 3 4 10 X 2 25 HEX HD CAPSCREW GR5 CZ 8 11 02289700CT BEARING MBB 3 500 6 299 3 781 2 12 02289729CT 3 4 X 2 50 QUICK RELEASE PIN 2 13 02290123CT 4...

Страница 18: ...18 CONDUX TESMEC INC RS26 REEL STAND ASSY 26000LBS...

Страница 19: ...T 1 00 08 X 2 50 HEX HD CAPSCREW GR8 YZ 2 9 02289600CT 3 4 10 HEX JAM NUT CZ 2 10 02289601CT 3 4 10 X 2 25 HEX HD CAPSCREW GR5 CZ 8 11 02289729CT 3 4 X 2 50 QUICK RELEASE PIN 2 12 02290601CT 1 00 FEND...

Страница 20: ...20 CONDUX TESMEC INC CHAIN DRIVE DETAIL REEL STAND ASSY...

Страница 21: ...LANYARD 1 12 02289525CT M12 1 75 X 35 HEX HD CAPSCREW 8 8 CZ 1 13 02289585CT IDLER SPROCKET 1 14 02289588CT DGB BEARING SEALED 90ID X 160OD 2 15 02289592CT 3 1 2 EXT RETAINING RING 1 16 02289680CT BRA...

Страница 22: ...22 CONDUX TESMEC INC CHAIN DRIVE DETAIL REEL STAND ASSY...

Страница 23: ...R CZ 1 10 02288876CT LANYARD ALL UNIVER COUPLINGS 1 11 02289525CT M12 1 75 X 35 HEX HD CAPSCREW 8 8 CZ 1 12 02289585CT IDLER SPROCKET HB80A12 X 3 4 1 13 02289588CT BEARING DGB 90 ID 160MM OD SLD 2 14...

Страница 24: ...24 CONDUX TESMEC INC HYDRAULIC DRIVE REEL STAND ASSY...

Страница 25: ...Z 2 5 02288492CT 5 16 18 X 6 00 HEX HD CAPSCREW GR5 CZ 2 6 02289565CT HYD FITTING 08 JIC X 06 BSPP 1 7 02289608CT HYD FITTING 08 NPT X 04 JIC 90EL 1 8 02289680CT BRAKE MOTOR ASSY 1 9 02289681CT HYD FI...

Страница 26: ...26 CONDUX TESMEC INC HYDRAULIC DRIVE REEL STAND ASSY...

Страница 27: ...8 X 6 00 HEX HD CAPSCREW GR5 CZ 2 6 02289565 HYD FITTING 08 JIC X 06 BSPP W SEAL 1 7 02289608 HYD FITTING 08 NPT M X 04 JIC M 90EL 1 8 02289680 BRAKE ASSY W MOTOR PAINTED 1 9 02289681 HYD FITTING 12 J...

Страница 28: ...28 CONDUX TESMEC INC HYD HAND PUMP MANIFOLD...

Страница 29: ...04 JIC 2 7 02288687CT HYD FITTING 08 O RING X 08 JIC 2 8 02288740CT HYD FITTING 12 O RING X 12 JIC 1 9 02289615CT QUICK COUPLER MALE 1 2 NPT 1 10 02289617CT PROTECTIVE CAP MALE QUICK COUPLER 1 11 0228...

Страница 30: ...30 CONDUX TESMEC INC HYD HAND PUMP MANIFOLD...

Страница 31: ...4 JIC 2 6 02288687CT HYD FITTING 08 O RING X 08 JIC 2 7 02288740CT HYD FITTING 12 O RING X 12 JIC 1 8 02289615CT COUPLER QD MALE 1 2IN NPT 1 9 02289617CT CAP QD NIPPLE M 1 2IN BODY 1 10 02289626CT CAP...

Страница 32: ...32 CONDUX TESMEC INC HYDRAULIC CONTROL VALVE...

Страница 33: ...PLUG 1 3 02286437CT HYD FITTING 08 NPT M X 04 NPT F 1 4 02289608CT HYD FITTING 08 NPT M X 04 NPT F 1 5 02289609CT HYD FITTING 08 NPT M X 04 JIC M 2 6 02289613CT PRESSURE GAUGE 0 1000PSI 1 7 02289641CT...

Страница 34: ...34 CONDUX TESMEC INC CHAIN GUARD...

Страница 35: ...21032700SUB ITEM PART NO DESCRIPTION QTY 1 02266400CT 10 24X0 50 HEX FLANGE HD CAPSCREW GR5 CZ 18 2 02289639CT MANUAL HOLDER WEATHERPROOF 1 3 21032732 CHAIN GUARD A 1 4 21032741 CHAIN GUARD B 1 5 2103...

Страница 36: ...36 CONDUX TESMEC INC HOSE RACK GROUND ATTACHMENT...

Страница 37: ...GR8 YZ 4 4 02253600CT 1 2 13 X 1 75 HEX HD CAPSCREW GR5 CZ 2 5 02288230CT 3 8 FLATWASHER TYPE A NARR CZ 4 6 02288856CT 5 16 X 1 75 QUICK LOCK PIN 2 7 02290881CT 7 16 NEOPRENE SEAL WASHER 4 8 12008301...

Страница 38: ...Assembly 1 02289721 1 4IN x 26IN Lg Hose Assembly 2 02289722 1 4IN x 36IN Lg Hose Assembly 1 02289723 1 2IN x 22IN LG Hose Assembly 1 02289724 1 2IN x 40IN LG Hose Assembly 2 21032767 1 2IN x 50FT LG...

Страница 39: ...old Port F 1 02289720 Motor Port D Valve Port C 1 02289723 Valve Port E Manifold Port M 1 02289721 Valve Port A Manifold Port G 1 02289721 Valve Port B Manifold Port L 1 Plugged Valve Port F 1 0228868...

Страница 40: ...40 NOTES...

Страница 41: ...41 NOTES...

Страница 42: ...out of the purchase and use of goods shall be lim ited to the repair or replacement of the goods that do not conform to this warranty To obtain repair of replacement service under the limited warrant...

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