Concoa INTELLISWITCH Скачать руководство пользователя страница 8

8

9

OPERATING THE INTELLISWITCH

Figure 2 identifies and locates the various front panel and external system features.

Selecting a Gas Source

The Source Select buttons on the front panel provide flexibility in the choices of liquid or high pressure 
cylinders used in an application.  Further, they provide choices of liquid cylinders with different pressure 
ratings.  There are two Source Select buttons, allowing each side to be controlled independently.  Green 
indicator lights above the two buttons identify which cylinder choice is currently selected for the side.  Each 
time a Source Select Button is pressed, the indicator lights above the button will shift to the next choice as 
long as the option is viable given the switchover pressure setting.

Cylinder Sizes

There are three liquid cylinder pressure ratings that can be selected.  For each cylinder pressure, the 
IntelliSwitch has a preset value it uses to determine when the cylinder has reached an overpressure condition.  
Table 1 provides the cylinder pressure choices.

Table 1 — Cylinder Relief Valve Pressure

Cylinder Relief Valve Pressure

230
350
500

If a liquid cylinder’s pressure rises to the “activation” value, the IntelliSwitch will redirect itself to draw the 
pressure down through the delivery stream.  Once the pressure reaches a “normal” value, it will return to 
drawing from the previous side.  

Bank Selection

The Bank Select button on the front panel allows for manually switching the active bank.  Status indicator 
lights provide the feedback to indicate which side is selected.

Reset

The Reset button is primarily used to reset “alarm” or “replace” conditions.  The Replace status light can 
only be cleared if the side with the condition has its pressure restored to a value above the trip point plus the 
hysteresis value AND the Reset button is pushed.  If the button is pushed while the condition still occurs, the 
system will attempt to clear the alarm but will reinstate the indicators automatically.

Testing

Holding the Reset button in for 5 seconds will place the system in test mode.  This diagnostic and 
troubleshooting tool performs 13 different tests.  Each time the Reset button is pushed again, the system will 
perform a different test.  If after the test mode has been entered and there is no pushbutton activity for one 
minute, the system will return to the normal display operation.  Gas flow is maintained during the test mode.  
Refer to the Troubleshooting Section for details on testing

Keypad Lockout

See Section “User Selectable Features” for explanation on enabling/disabling and using this feature. 

Содержание INTELLISWITCH

Страница 1: ...ion of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com INSTALLATION AND OPERATING INSTRUCTIONS Carefully Read These Instr...

Страница 2: ...o drop below the switching point even if there is plenty of gas left in the cylinder When a typical switchover enters such a state two undesirable situations may occur First the system may switch to t...

Страница 3: ...PSI This value is factory set but can be changed in the field To change this value refer to the section on changing the switchover pressure Manual Bank Switching It is possible to manually change the...

Страница 4: ...nment If product appears damaged in any way do not use and request service from CONCOA Do not attempt to operate the IntelliSwitch with the front panel off Consult the cylinder distributor for the pro...

Страница 5: ...and Welding Processes same address as 2 4 CONCOA publication ADE 872 Safety Precautions in Welding and Cutting 5 Local Ordinances 6 O S H A Standard 29 CFR 7 C G A Pamphlet C 4 American National Stan...

Страница 6: ...n external air driven IntelliSwitch turn the air source on at this time Finally connect AC power to the IntelliSwitch The system is factory set to operate at either 115VAC 60hz or 230 VAC 60hz Connect...

Страница 7: ...s being used by each side All switching is automatic If the primary side drops below the set switchover point the system will transfer to the reserve side and the status lights will indicate the trans...

Страница 8: ...tch will redirect itself to draw the pressure down through the delivery stream Once the pressure reaches a normal value it will return to drawing from the previous side Bank Selection The Bank Select...

Страница 9: ...9 Figure 2...

Страница 10: ...d removing the nut Using a Phillips screwdriver remove the 4 screws and washers holding the front panel Unscrew the nut on the outlet pressure adjustment regulator being careful not to allow the front...

Страница 11: ...6 Switchover pressure set 6 32 7 Switchover pressure set 7 64 8 Switchover pressure set 8 128 9 Switchover pressure set 9 256 10 Reserved 11 PSI units set if SW1 11 and SW2 11 both not set units MPA O...

Страница 12: ...itches REMOVE AC power from the system Remove the knob on the outlet pressure adjustment regulator by carefully lifting the center label on the knob and removing the nut Using a Phillips screwdriver r...

Страница 13: ...nger tight Re install the 4 screws and washers holding the front panel Attach the knob to the regulator using the nut and reapply the label The nut holding the knob should be tightened securely Re app...

Страница 14: ...is also possible to purchase a ready made cable assembly Contact your local CONCOA Distributor or call 1 800 225 0473 for information Cut the 4 conductor cable to length Remove the outer jacket of the...

Страница 15: ...low Using the pin assignments shown in Table 7 and the connector views in Figure 6 and Figure 7 solder the wires to the appropriate pins After soldering is complete attach the connector cover to the 2...

Страница 16: ...regulator There is a pressure reading on the left inlet display and no pressure on the right inlet display or outlet display In a system using delivery process gas activation the right side must be p...

Страница 17: ...e valve that controls flow from the left inlet to ON This helps determine if there is gas flow from the left side If gas is not flowing during this test check that the cylinder s is turned on and full...

Страница 18: ...s a liquid cylinder to recover its pressure to a predetermined value Hysteresis Pressure above the set switchover pressure point as viewed in Test 9 This number is factory set between 0 and 60 minutes...

Страница 19: ...ON OFF OFF ON 89 ON OFF ON ON OFF OFF ON 26 OFF OFF ON ON OFF ON OFF 90 ON OFF ON ON OFF ON OFF 27 OFF OFF ON ON OFF ON ON 91 ON OFF ON ON OFF ON ON 28 OFF OFF ON ON ON OFF OFF 92 ON OFF ON ON ON OFF...

Страница 20: ...to the IntelliSwitch contact your local Distributor or CONCOA Customer Service at 1 800 225 0473 Please fill in the Self Test Worksheet form included in this manual before contacting CONCOA for assist...

Страница 21: ...qqqq qqqq 3 Software Revision qqq qqqq qqqq 4 Transducer Test qqq qqqq qqqq 9 DIP Switch Value qqq qqqq qqqq 10 Button Test qqq Left Source Select qqqq qqqq Right Source Select qqqq qqqq Bank Select q...

Страница 22: ...22 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 23: ...e other than CONTROLS CORPORATION OF AMERICA or if the equipment has been subject to abuse misuse negligence or accident CONTROLS CORPORATION OF AMERICA s sole and exclusive obligation and Buyer s sol...

Страница 24: ...ADI 9502 A Certified ISO 9001 2000 Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com...

Отзывы: