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WARRANTY INFORMATION

This equipment is sold by CONTROLS CORPORATION OF AMERICA under the warranties set forth in 
the following paragraphs. Such warranties are extended only with respect to the purchase of this equipment 
directly from CONTROLS CORPORATION OF AMERICA or its Authorized Distributors as new 
merchandise and are extended to the first Buyer thereof other than for the purpose of resale.

For a period of one (1) year from the date of original delivery (90 days in corrosive service) to Buyer or to 
Buyer’s order, this equipment is warrantied to be free from functional defects in materials and workmanship 
and to conform to the description of this equipment contained in this manual and any accompanying labels 
and/or inserts, provided that the same is properly operated under conditions of normal use and that regular 
periodic maintenance and service is performed or replacements made in accordance with the instructions 
provided. The foregoing warranties shall not apply if the equipment has been repaired: other than by 
CONTROLS CORPORATION OF AMERICA or a designated service facility or in accordance with written 
instructions provided by CONTROLS CORPORATION OF AMERICA, or altered by anyone other than 
CONTROLS CORPORATION OF AMERICA, or if the equipment has been subject to abuse, misuse, 
negligence or accident.

CONTROLS CORPORATION OF AMERICA’s sole and exclusive obligation and Buyer’s sole and exclusive 
remedy under the above warranties is limited to repairing or replacing, free of charge, at CONTROLS 
CORPORATION OF AMERICA’s option, the equipment or part, which is reported to its Authorized 
Distributor from whom purchased, and which if so advised, is returned with a statement of the observed 
deficiency, and proof of purchase of equipment or part not later than seven (7) days after the expiration 
date of the applicable warranty, to the nearest designated service facility during normal business hours, 
transportation charges prepaid, and which upon examination, is found not to comply with the above 
warranties. Return trip transportation charges for the equipment or part shall be paid by Buyer.

CONTROLS CORPORATION OF AMERICA SHALL NOT BE OTHERWISE LIABLE FOR ANY 
DAMAGES INCLUDING BUT NOT LIMITED TO: INCIDENTAL DAMAGES, CONSEQUENTIAL 
DAMAGES, OR SPECIAL DAMAGES, WHETHER SUCH DAMAGES RESULT FROM 
NEGLIGENCE, BREACH OF WARRANTY OR OTHERWISE.

THERE ARE NO EXPRESS OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE 
WARRANTIES HEREINABOVE SET FORTH. CONTROLS CORPORATION OF AMERICA 
MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE 
WITH RESPECT TO THE EQUIPMENT OR PARTS THEREOF.

Содержание INTELLISWITCH

Страница 1: ...ion of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com INSTALLATION AND OPERATING INSTRUCTIONS Carefully Read These Instr...

Страница 2: ...o drop below the switching point even if there is plenty of gas left in the cylinder When a typical switchover enters such a state two undesirable situations may occur First the system may switch to t...

Страница 3: ...PSI This value is factory set but can be changed in the field To change this value refer to the section on changing the switchover pressure Manual Bank Switching It is possible to manually change the...

Страница 4: ...nment If product appears damaged in any way do not use and request service from CONCOA Do not attempt to operate the IntelliSwitch with the front panel off Consult the cylinder distributor for the pro...

Страница 5: ...and Welding Processes same address as 2 4 CONCOA publication ADE 872 Safety Precautions in Welding and Cutting 5 Local Ordinances 6 O S H A Standard 29 CFR 7 C G A Pamphlet C 4 American National Stan...

Страница 6: ...n external air driven IntelliSwitch turn the air source on at this time Finally connect AC power to the IntelliSwitch The system is factory set to operate at either 115VAC 60hz or 230 VAC 60hz Connect...

Страница 7: ...s being used by each side All switching is automatic If the primary side drops below the set switchover point the system will transfer to the reserve side and the status lights will indicate the trans...

Страница 8: ...tch will redirect itself to draw the pressure down through the delivery stream Once the pressure reaches a normal value it will return to drawing from the previous side Bank Selection The Bank Select...

Страница 9: ...9 Figure 2...

Страница 10: ...d removing the nut Using a Phillips screwdriver remove the 4 screws and washers holding the front panel Unscrew the nut on the outlet pressure adjustment regulator being careful not to allow the front...

Страница 11: ...6 Switchover pressure set 6 32 7 Switchover pressure set 7 64 8 Switchover pressure set 8 128 9 Switchover pressure set 9 256 10 Reserved 11 PSI units set if SW1 11 and SW2 11 both not set units MPA O...

Страница 12: ...itches REMOVE AC power from the system Remove the knob on the outlet pressure adjustment regulator by carefully lifting the center label on the knob and removing the nut Using a Phillips screwdriver r...

Страница 13: ...nger tight Re install the 4 screws and washers holding the front panel Attach the knob to the regulator using the nut and reapply the label The nut holding the knob should be tightened securely Re app...

Страница 14: ...is also possible to purchase a ready made cable assembly Contact your local CONCOA Distributor or call 1 800 225 0473 for information Cut the 4 conductor cable to length Remove the outer jacket of the...

Страница 15: ...low Using the pin assignments shown in Table 7 and the connector views in Figure 6 and Figure 7 solder the wires to the appropriate pins After soldering is complete attach the connector cover to the 2...

Страница 16: ...regulator There is a pressure reading on the left inlet display and no pressure on the right inlet display or outlet display In a system using delivery process gas activation the right side must be p...

Страница 17: ...e valve that controls flow from the left inlet to ON This helps determine if there is gas flow from the left side If gas is not flowing during this test check that the cylinder s is turned on and full...

Страница 18: ...s a liquid cylinder to recover its pressure to a predetermined value Hysteresis Pressure above the set switchover pressure point as viewed in Test 9 This number is factory set between 0 and 60 minutes...

Страница 19: ...ON OFF OFF ON 89 ON OFF ON ON OFF OFF ON 26 OFF OFF ON ON OFF ON OFF 90 ON OFF ON ON OFF ON OFF 27 OFF OFF ON ON OFF ON ON 91 ON OFF ON ON OFF ON ON 28 OFF OFF ON ON ON OFF OFF 92 ON OFF ON ON ON OFF...

Страница 20: ...to the IntelliSwitch contact your local Distributor or CONCOA Customer Service at 1 800 225 0473 Please fill in the Self Test Worksheet form included in this manual before contacting CONCOA for assist...

Страница 21: ...qqqq qqqq 3 Software Revision qqq qqqq qqqq 4 Transducer Test qqq qqqq qqqq 9 DIP Switch Value qqq qqqq qqqq 10 Button Test qqq Left Source Select qqqq qqqq Right Source Select qqqq qqqq Bank Select q...

Страница 22: ...22 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 23: ...e other than CONTROLS CORPORATION OF AMERICA or if the equipment has been subject to abuse misuse negligence or accident CONTROLS CORPORATION OF AMERICA s sole and exclusive obligation and Buyer s sol...

Страница 24: ...ADI 9502 A Certified ISO 9001 2000 Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com...

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