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Edge 540/2.6m

You have acquired a kit, which can be assembled into a fully working R/C model when fitted out with suitable
accessories, as described in the instruction manual with the kit. However, as manufacturers, we at Composite-ARF
are not in a position to influence the way you build and operate your model, and we have no control over the
methods you use to install, operate and maintain the radio control system components. For this reason we are
obliged to deny all liability for loss, damage or costs which are incurred due to the incompetent or incorrect
application and operation of our products, or which are connected with such operation in any way. Unless
otherwise prescribed by binding law, the obligation of the Composite-ARF company to pay compensation is
excluded, regardless of the legal argument employed. This applies to personal injury, death, damage to buildings,
loss of turnover and business, interruption of business or other direct and indirect consequent damages. In all
circumstances our total liability is limited to the amount which you actually paid for this model.

BY OPERATING THIS MODEL YOU ASSUME FULL RESPONSIBILITY FOR YOUR ACTIONS.

It is important to understand that Composite-ARF Co., Ltd, is unable to monitor whether you follow the instructions
contained in this instruction manual regarding the construction, operation and maintenance of the aircraft, nor
whether you install and use the radio control system correctly. For this reason we at Composite-ARF are unable to
guarantee or provide a contractual agreement with any individual or company that the model you have made will
function correctly and safely. You, as operator of the model, must rely upon your own expertise and judgement in
acquiring and operating this model.

Personal safety:

There are couple of things that are good to keep in mind when you are assembling your Edge 540.  Some of them
are common sense, but it doesn’t hurt to be reminded. While you are working with tools and sharp implements, be
aware of others around you and the environment you are working it. Always wear eye protection, and when working
with solvents and glues, keep your area ventilated. When cutting or sanding materials, always wear a face mask to
avoid inhaling particles. Keep your work environment clean and tidy at all times. A clean workshop will enhance the
experience. Protect all parts from scratches and dents. Use rubber matting on your bench, and be careful of
components like screws getting between the part you are working on and the bench.

Assembly process:

This assembly manual is set out in an order that simplifies the process. Each step is in an order that leads into the
next. You may wish to change and do some things in a different order, which is fine provided you keep in mind that
some things need to be done before some others. The cowl for instance must be completely assembled and fitted
to the fuselage before the engine can be fitted. It’s important that the engine position is measured from the
completed cowl.

When planning out the installation of your components, always keep the centre of gravity location in mind. The C of
G is 140mm from the leading edge of the wing. As the leading edge is straight, where you measure from is up to
you, but from the tip is sometimes easiest. If you plan ahead you can avoid having to add weight to your model. It is
far easier to remedy a nose heavy model than a tail heavy model. A few grams of lead at the rear is preferable to
hundreds of grams in the nose! You will find that it is easiest to fit items that cannot be relocated, like aileron and
elevator servos, before you do a preliminary C of G check. Rudder servo(s), RX and ignition batteries etc can
generally be relocated to suit your requirements.

Most of all, enjoy the process of creating your new Composite Arf Edge 540, a job well done is always satisfying!

Liability Exclusions

Things that are handy to know

Содержание Edge 540 2.6m

Страница 1: ...E E d d g g e e 5 5 4 4 0 0 2 2 6 6m m A As ss se em mb bl ly y M Ma an nu ua al l...

Страница 2: ...their own moulds and pin hinged like the elevator or rudder of our conventional kits The counterbalances emphasize the scale appearance of our Edge and they also decrease the load on the servos The f...

Страница 3: ...e assembling your Edge 540 Some of them are common sense but it doesn t hurt to be reminded While you are working with tools and sharp implements be aware of others around you and the environment you...

Страница 4: ...d 3d work along with a pretty blistering roll rate But if 3D is your thing and you want all the travel you can get then 1 5 arms can be used but you need to keep in mind that the possibility of high s...

Страница 5: ...BLS152 Throttle any good quality servo but make it a good one A good constant idle requires a precise servo such as a JR DS8231 Alloy Servo Arms SWB Secraft Hanger 9 or similar 1 25 1 5 for Elevators...

Страница 6: ...be done with a little due care Electric or Battery Drill Pedestal type preferred hand held Drill Bits Various sizes metric Sharp Knife X Acto or similar Measuring Steel rule s tape measure square rul...

Страница 7: ...d on either side The T nuts are already pre fitted to the undercarriage mount plate for you at the factory Two bolts are used on each leg and are inserted from the bottom of the fuselage Place some ma...

Страница 8: ...n the threaded portion of the T nut or simply let the T nut stand proud inside the wheel pant If you elect to let the T nut stand proud don t forget to fill the space between the T nut and the ply wit...

Страница 9: ...m of the fuselage The stern post is 10mm thick mark this area clearly on the bottom of the fuselage The tailwheel mounting plate is approximately 100mm long and is mounted directly in front of the ste...

Страница 10: ...fit of both halves mark a line 5mm above the join on the top portion of the cowl The first hole to drill should be the front bolt closest to the spinner Make a mark on the cowl at the centre between t...

Страница 11: ...ur centre mark measure 115mm and make a mark Do this on both sides of the centre line Time to drill your holes with a 3mm drill bit Don t forget to drill the hole where you have left the T nut off whe...

Страница 12: ...you need to mask off the ply firewall on the fuselage then fit the cowl securely Next we are aiming to image the spinner centre from the cowl onto the firewall To do this we will need a square ruler...

Страница 13: ...side pilots view to achieve the correct thrust line If you are using the SWB standoff s this is easy to achieve using the adjustment washers supplied Simply use one large adjustment washer per LH stan...

Страница 14: ...ther side of the seam uncut Use the engine dome centre seam line as a reference for marking out the area that requires cutting out As you can see from the pictures we removed an area 80mm x 70mm This...

Страница 15: ...The ply tray needs to be shaped to fit behind the firewall inside the engine dome The tray is shaped like a blunt pyramid and measures 17cm at the front 28cm at the rear and is 10cm deep These measure...

Страница 16: ...ide the engine dome tack it in place with CA and kicker Make sure you are satisfied with the position of everything and that the throttle servo is correctly placed When you are fully satisfied epoxy i...

Страница 17: ...ou will find 2 9mm x 13mm pan head sheet metal screw to mount your servos It s important that you do not use the mounting screws supplied with your servo The mounting rib that is pre installed in the...

Страница 18: ...quired Alternatively you may want to use an aftermarket turnbuckle such as those provided by SWB Secraft or Hanger 9 A turnbuckle length of 50mm 2 is required A suitable ball link may also be used in...

Страница 19: ...he protective coating of the unprotected extension lead Rubber grommets are readily available from most good hardware stores Select a grommet that is large enough to allow the lead ends to squeeze thr...

Страница 20: ...ad into the elevators balance tab This is a simple procedure and will not detract from the performance of your model Use the same procedure used when assembling the elevators However there is an incre...

Страница 21: ...tty cheap and can be attached with some 3mm screws and nylock nuts Most hobby stores will keep these items The same measuring process as with the ply mounts applies Work toward keeping the servo outpu...

Страница 22: ...g the old one is pretty straight forward The clear canopy needs to be trimmed first Start by removing the excess material so you can fit it over the canopy frame for marking The canopy can be cut with...

Страница 23: ...it A syringe is one of the easiest ways of applying the silicon between the canopy and frame A 30ml syringe has more volume than required but its physical size makes it easier to handle it s great fo...

Страница 24: ...e required to be mounted onto alloy servo discs DO NOT USE THE STD NYLON SERVO DISCS The standard discs provided with the servos may strip under heavy loads resulting in control surface flutter Screws...

Страница 25: ...s to you desired position Everything is now ready for the pull pull cables to be measured up and fitted As mentioned before we used straight cables rather than crossed Crossing the cables will move th...

Страница 26: ...r end of the string over the servo mark Tension the string so there is no sag then hold in place with some masking tape You have just established your horizontal cable line Place some masking tape on...

Страница 27: ...ic servo arm provided in the hardware pack you can simply loop the cable through the slot in the arm and crimp If you elect to use an alloy arm you can repeat the same process as you have already comp...

Страница 28: ...ates Ensure you fit these T nuts underneath the top plates and before you permanently glue the assembly Tack the saddle together with some CA and trial fit on the wing tube socket It s a good idea to...

Страница 29: ...ll be glued Also make sure you have the saddle in the correct orientation When you are satisfied with the position use some CA and kicker to tack the saddle to the wing tube socket Apply some epoxy to...

Страница 30: ...e this area we will leave up to you Given the wide variation of equipment available and the personal preferences of the end user covering all possible scenarios would be difficult As an example all of...

Страница 31: ...not touching your engine About 2mm is sufficient We manufactured our ducting components from 4mm balsa and 0 5mm ply The balsa is easily shaped to your requirements and is also very light The ply is...

Страница 32: ...components used But as you can see from the picture there is ample room for a sufficient number of ventilation slots Keep in mind that you should not cut through the seam line or the fibreglass reinfo...

Страница 33: ...s carefully lift the model at the C of G points you have measured Control throws This is another area where your personal preferences are going to determine what you actually need We have listed below...

Страница 34: ...m either side of the seam line The size of the access holes hole should be no greater than 80mm We hope you have enjoyed assembling your Composite Arf Edge 540 and you have many years of happy flying...

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