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Edge 540/2.6m

Congratulations on acquiring your new Composite Arf 2.6m Edge
540! Here at Composite Arf we endeavour to bring you the best
model aircraft possible, built with modern and innovative
techniques. The Edge 540 is constructed using our revolutionary
Total Area Vacuum Sandwich (TAVS) technology. All composite
components are painted in the mould, allowing a quality finish with
the least amount of weight added. Adding paint after construction
only adds weight!

This Edge 540 is designed from the ground up, it’s not just a
modified Extra with a new wing! We used drawings from the full
scale Edge to construct the best possible model using CAD design
techniques.

All flying surfaces on the Edge 540 are hinged using our unique
4mm hinge pin and phenolic hinge plate system. The surface
hinging is pre installed and aligned at the factory. All surfaces are
removable, and hinged centrally.  The Composite Arf Edge 540 is
the first aerobatic plane of our huge catalogue which uses
separated ailerons. They are laminated in their own moulds and pin
hinged like the elevator or rudder of our conventional kits. The
counterbalances emphasize the scale appearance of our Edge and
they also decrease the load on the servos.

The fuselage of the Edge 540 is large for a 2.6m model. It’s big
enough to accommodate just about any boxer twin, even a 150 or
170cc!! We tried this on the prototype, and the power was
breathtaking! Clearly a 100-120cc twin will give you the optimum
power to weigh ratio, keeping the Edge light will optimize its
amazing flight performance for both 3D and IMAC. The large control
surfaces on the Composite Arf Edge 540 are big! 45-50deg
deflections really bring this Edge to life, making it a freestyle beast!
However, dial back the throws and you will be surprised how well
this model will flow through an IMAC sequence, rolls are precise,
spins are effortless and the snaps are crisp and clean.

The following sections in this manual are designed to make the
assembly of your Edge 540 as effortless and trouble free as
possible. Every effort has been made to ensure that the
performance of this Edge is spectacular, with a little bit of effort from
you, we expect this will be an Edge 540 that you are very proud of!

Introduction to the Edge 540

Содержание Edge 540 2.6m

Страница 1: ...E E d d g g e e 5 5 4 4 0 0 2 2 6 6m m A As ss se em mb bl ly y M Ma an nu ua al l...

Страница 2: ...their own moulds and pin hinged like the elevator or rudder of our conventional kits The counterbalances emphasize the scale appearance of our Edge and they also decrease the load on the servos The f...

Страница 3: ...e assembling your Edge 540 Some of them are common sense but it doesn t hurt to be reminded While you are working with tools and sharp implements be aware of others around you and the environment you...

Страница 4: ...d 3d work along with a pretty blistering roll rate But if 3D is your thing and you want all the travel you can get then 1 5 arms can be used but you need to keep in mind that the possibility of high s...

Страница 5: ...BLS152 Throttle any good quality servo but make it a good one A good constant idle requires a precise servo such as a JR DS8231 Alloy Servo Arms SWB Secraft Hanger 9 or similar 1 25 1 5 for Elevators...

Страница 6: ...be done with a little due care Electric or Battery Drill Pedestal type preferred hand held Drill Bits Various sizes metric Sharp Knife X Acto or similar Measuring Steel rule s tape measure square rul...

Страница 7: ...d on either side The T nuts are already pre fitted to the undercarriage mount plate for you at the factory Two bolts are used on each leg and are inserted from the bottom of the fuselage Place some ma...

Страница 8: ...n the threaded portion of the T nut or simply let the T nut stand proud inside the wheel pant If you elect to let the T nut stand proud don t forget to fill the space between the T nut and the ply wit...

Страница 9: ...m of the fuselage The stern post is 10mm thick mark this area clearly on the bottom of the fuselage The tailwheel mounting plate is approximately 100mm long and is mounted directly in front of the ste...

Страница 10: ...fit of both halves mark a line 5mm above the join on the top portion of the cowl The first hole to drill should be the front bolt closest to the spinner Make a mark on the cowl at the centre between t...

Страница 11: ...ur centre mark measure 115mm and make a mark Do this on both sides of the centre line Time to drill your holes with a 3mm drill bit Don t forget to drill the hole where you have left the T nut off whe...

Страница 12: ...you need to mask off the ply firewall on the fuselage then fit the cowl securely Next we are aiming to image the spinner centre from the cowl onto the firewall To do this we will need a square ruler...

Страница 13: ...side pilots view to achieve the correct thrust line If you are using the SWB standoff s this is easy to achieve using the adjustment washers supplied Simply use one large adjustment washer per LH stan...

Страница 14: ...ther side of the seam uncut Use the engine dome centre seam line as a reference for marking out the area that requires cutting out As you can see from the pictures we removed an area 80mm x 70mm This...

Страница 15: ...The ply tray needs to be shaped to fit behind the firewall inside the engine dome The tray is shaped like a blunt pyramid and measures 17cm at the front 28cm at the rear and is 10cm deep These measure...

Страница 16: ...ide the engine dome tack it in place with CA and kicker Make sure you are satisfied with the position of everything and that the throttle servo is correctly placed When you are fully satisfied epoxy i...

Страница 17: ...ou will find 2 9mm x 13mm pan head sheet metal screw to mount your servos It s important that you do not use the mounting screws supplied with your servo The mounting rib that is pre installed in the...

Страница 18: ...quired Alternatively you may want to use an aftermarket turnbuckle such as those provided by SWB Secraft or Hanger 9 A turnbuckle length of 50mm 2 is required A suitable ball link may also be used in...

Страница 19: ...he protective coating of the unprotected extension lead Rubber grommets are readily available from most good hardware stores Select a grommet that is large enough to allow the lead ends to squeeze thr...

Страница 20: ...ad into the elevators balance tab This is a simple procedure and will not detract from the performance of your model Use the same procedure used when assembling the elevators However there is an incre...

Страница 21: ...tty cheap and can be attached with some 3mm screws and nylock nuts Most hobby stores will keep these items The same measuring process as with the ply mounts applies Work toward keeping the servo outpu...

Страница 22: ...g the old one is pretty straight forward The clear canopy needs to be trimmed first Start by removing the excess material so you can fit it over the canopy frame for marking The canopy can be cut with...

Страница 23: ...it A syringe is one of the easiest ways of applying the silicon between the canopy and frame A 30ml syringe has more volume than required but its physical size makes it easier to handle it s great fo...

Страница 24: ...e required to be mounted onto alloy servo discs DO NOT USE THE STD NYLON SERVO DISCS The standard discs provided with the servos may strip under heavy loads resulting in control surface flutter Screws...

Страница 25: ...s to you desired position Everything is now ready for the pull pull cables to be measured up and fitted As mentioned before we used straight cables rather than crossed Crossing the cables will move th...

Страница 26: ...r end of the string over the servo mark Tension the string so there is no sag then hold in place with some masking tape You have just established your horizontal cable line Place some masking tape on...

Страница 27: ...ic servo arm provided in the hardware pack you can simply loop the cable through the slot in the arm and crimp If you elect to use an alloy arm you can repeat the same process as you have already comp...

Страница 28: ...ates Ensure you fit these T nuts underneath the top plates and before you permanently glue the assembly Tack the saddle together with some CA and trial fit on the wing tube socket It s a good idea to...

Страница 29: ...ll be glued Also make sure you have the saddle in the correct orientation When you are satisfied with the position use some CA and kicker to tack the saddle to the wing tube socket Apply some epoxy to...

Страница 30: ...e this area we will leave up to you Given the wide variation of equipment available and the personal preferences of the end user covering all possible scenarios would be difficult As an example all of...

Страница 31: ...not touching your engine About 2mm is sufficient We manufactured our ducting components from 4mm balsa and 0 5mm ply The balsa is easily shaped to your requirements and is also very light The ply is...

Страница 32: ...components used But as you can see from the picture there is ample room for a sufficient number of ventilation slots Keep in mind that you should not cut through the seam line or the fibreglass reinfo...

Страница 33: ...s carefully lift the model at the C of G points you have measured Control throws This is another area where your personal preferences are going to determine what you actually need We have listed below...

Страница 34: ...m either side of the seam line The size of the access holes hole should be no greater than 80mm We hope you have enjoyed assembling your Composite Arf Edge 540 and you have many years of happy flying...

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