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KNIGHT

2

4

Please take the time to read this manual before installing or operating the 

COMMAND LIGHT KNIGHT

2

.

Save this guide for future reference.

Contents

Warranty ..................................................................................................................................................... 5

 

Warranty/Service ................................................................................................................................ 6

Breakage or Damage During Shipment ................................................................................................... 7

Product Safety Precautions ....................................................................................................................... 8

General Description and Specifications ................................................................................................... 9

Operation .................................................................................................................................................. 10

 

Raising the light from the nested position ........................................................................................ 10  

 

Returning the light to the nested position ......................................................................................... 11

Installation ................................................................................................................................................ 12

 

Installation Kit .................................................................................................................................. 12

 

Tools Required .................................................................................................................................. 12

 

Installation Notes .............................................................................................................................. 12

 

Location Requirements ..................................................................................................................... 13

 Mounting .......................................................................................................................................... 14

 

Holster Mounting.............................................................................................................................. 14

Electrical Wiring ...................................................................................................................................... 15

 

12 VDC ............................................................................................................................................. 15

 

Holster Wiring .................................................................................................................................. 15

 

Warning Device Installation ............................................................................................................. 16

Maintenance ............................................................................................................................................. 17

 

Cleaning ............................................................................................................................................ 17

 

Center Switch Adjustment ................................................................................................................ 17

 

Rotation Belt Adjustment ................................................................................................................. 18

Power Failure ........................................................................................................................................... 19

 

Rotate to center ................................................................................................................................. 19

 

 

Retract the upper stage. .................................................................................................................... 19

 

 

Retract the lower stage ..................................................................................................................... 19 

 

Without tools .................................................................................................................................... 20

Troubleshooting ........................................................................................................................................ 21

Technical Specifications – Standard DC Models (408D) ...................................................................... 23

 

Specifications .................................................................................................................................... 24

Parts Lists - Exploded Views ................................................................................................................... 25

 

Exploded View (Base) .................................................................................................................25-26

 

Exploded View (Midplate) ..........................................................................................................27-28

 

Exploded View (Lamp Tree) .......................................................................................................29-32

 

Relay Box ....................................................................................................................................33-34

Wiring Schematics ................................................................................................................................... 35

 

Relay Box ......................................................................................................................................... 36

 

Holster Box ..................................................................................................................................37-38

 

Dual Controls (VMUX/Wireless Systems) ...................................................................................... 39

 

Lamp Tree ......................................................................................................................................... 40

Содержание KL408A

Страница 1: ...Effective September 2020 This guide supersedes all previous versions MODEL COVERED KL408A 3842 Redman Drive Fort Collins CO 80524 1 800 797 7974 www CommandLight com KNIGHT SERIES...

Страница 2: ...satile flood lighting package available We take great pride in the quality of our work and hope that you will find many years of satisfaction from the use of this equipment Should you have any problem...

Страница 3: ...USER GUIDE 3...

Страница 4: ...n Notes 12 Location Requirements 13 Mounting 14 Holster Mounting 14 Electrical Wiring 15 12 VDC 15 Holster Wiring 15 Warning Device Installation 16 Maintenance 17 Cleaning 17 Center Switch Adjustment...

Страница 5: ...pped in good working order and condition We therefore extend to the original purchasers the following Limited Warranty for the period of five years from the original date of purchase 1 This warranty d...

Страница 6: ...e then send parts if needed and have a technician dispatched if needed with a written work authorization number and a base amount of hours allotted to do repair 4 We remain available for service suppo...

Страница 7: ...ed by you filing the claim directly Every consignee is on the ground floor in contact with the local agent who inspects the damaged goods and thus each claim can be given individual attention Since ou...

Страница 8: ...t position while people are located within its operating envelope There are numerous pinch points that can cause serious bodily injury Do not use a high pressure washer or subject the light to high vo...

Страница 9: ...ad power lines There are several standard lighting options available for the KNIGHT2 Model Description Minimum Power Requirements KL408A 6 x LED 1 kW Generator 110 or 240 VAC The emergency vehicle pro...

Страница 10: ...ide system that precludes rotation of the upper stage until the lower stage has elevated approximately 16 from the nested position When the lower stage is below 16 the following conditions exist Upper...

Страница 11: ...k Sequence Press green button on the controller once It does not need to be held in position The Autopark sequence begins 1 Emergency Stop light is illuminated 2 Lamps are extinguished 3 Upper stage b...

Страница 12: ...ifting device crane forklift block and tackle etc Sling for lifting Drill 21 64 17 64 drill bits Hole punch for metal with 7 8 and 15 16 diameter capacity Phillips head screwdriver 2 Command Light fla...

Страница 13: ...elope of a typical light tower Make certain sufficient clearances are incorporated in your installation to allow for variations vehicle body flex environmental conditions future servicing needs etc If...

Страница 14: ...acers Before placing the full weight of the unit on the spacers align spacers with the holes in the end frame castings Drill 21 64 holes in the mounting surface using the end casting holes as a templa...

Страница 15: ...s for 240 VAC operation Holster Wiring Determine if an elevated warning device will be used in conjunction with the light tower If a warning device will be used use the wiring diagram on the next page...

Страница 16: ...ematic will be used for V Mux or any other multiplex system if it is only being used for elevated warning A V Mux wiring schematic and circuit board troubleshooting guide are included Detaching Attach...

Страница 17: ...i e Lights will turn on then raise lamp tree to a 45 degree angle 2 Visually verify the centering cam on the rotation spindle is contacting the roller of the center switch arm 3 Ensure that when the...

Страница 18: ...motor screws 5 Loosen but do not remove screws that retain rotation motor 6 Make sure both pulleys are parallel and in alignment with each other To adjust any misalignment loosen the 2 set screws secu...

Страница 19: ...e too quickly or with too much pressure can break the rotation motor shaft Be certain that you rotate in the proper direction the upper stage can rotate a full 360 Generally you need to rotate the lam...

Страница 20: ...the extension end of the actuator Avoid using a hardened steel punch which could peen the end of the shaft thus damaging the bore within the aluminum pivot blocks Note that the light weighs in excess...

Страница 21: ...15 Lower lamp tree to horizontal Using a pike pole hold unit level while lowering to nest position Autopark button must be held in to park unit Faulty or stuck nest switch Check nest switch ground an...

Страница 22: ...KNIGHT2 22...

Страница 23: ...ower Requirements Average Generator Requirement 75 Watt LED 120 VAC 4 amps 1 kW minimum Lift actuators and rotation motor will cause higher current draw during use Motor Duty Cycle All motors thermall...

Страница 24: ...KNIGHT2 24...

Страница 25: ...USER GUIDE 25 Parts List Base...

Страница 26: ...KNIGHT2 26 Exploded View Base...

Страница 27: ...USER GUIDE 27 Parts List Mid Plate...

Страница 28: ...KNIGHT2 28 Exploded View Mid Plate...

Страница 29: ...USER GUIDE 29 Parts List Lamp Tree...

Страница 30: ...KNIGHT2 30 Exploded View Lamp Tree...

Страница 31: ...USER GUIDE 31 Parts List Backlight...

Страница 32: ...KNIGHT2 32 Exploded View Backlight...

Страница 33: ...USER GUIDE 33 Parts List Relay Box...

Страница 34: ...KNIGHT2 34 Exploded View Relay Box...

Страница 35: ...USER GUIDE 35...

Страница 36: ...KNIGHT2 36 Wiring Schematics...

Страница 37: ...USER GUIDE 37 Holster Box...

Страница 38: ...KNIGHT2 38 Holster Box...

Страница 39: ...USER GUIDE 39...

Страница 40: ...USER GUIDE 40...

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