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USER GUIDE

10

Installation 

The 

COMMAND LIGHT

 must be installed by a designated installation facility by qualified personnel 

only. All safety precautions must be thoroughly understood before installation. Please consult the 

factory for additional installation information assistance. 

Installation Kit

Included with the 

COMMAND LIGHT

 is an installation kit. Verify that the kit contains the

following items:

(1) 50 feet of 10GA-4 Conductor power cable  (1) 50 feet of 22GA-20 conductor cable

(1) Pre-wired HOLSTER BOX w/cover  

(1) Handheld Controller

(1) Lifting sling 

(1) Small hardware parts bag with:

 

(4) mounting spacers    

 

(4) 3⁄8-16 X 2 ½" bolts

 

(4) 3⁄8-16 nylon lock nuts  

 

(8) 3⁄8" flat washers

 

(4) large diameter flat washers    

(2) ¼-20 X 5⁄8" Phillips pan head machine screws

 

(4) ¼" flat washers  

 

 

(2) ¼-20 nylon lock nuts

 

(1) ½" 90° sealing connector w/nut  

(1) 1" 90° sealing connector w/nut

 

(4) screw pin clevis 

Tools Required

Lifting device (crane, forklift, block and tackle, etc.)

Sling for lifting (included with light)

Drill

13/32", 17/64" drill bits

Hole punch for metal with 7/8" and 15/16" diameter capacity

Phillips head screwdriver, #2

COMMAND LIGHT

 flat blade screwdriver (included with light)

9/16" and ½" combination wrenches and/or ratchet and 9/16" and ½" sockets

8" adjustable wrench

Tongue and Groove Pliers

Wire stripper or razor blade knife

Solder-less wire connector crimp tool

Silicone based gasket sealer, RTV™ recommended

Installation Notes

•  The 

COMMAND LIGHT

 weighs approximately 300 pounds. Use mechanical assistance to lift the 

light into installation position such as a forklift or crane.

•  Use the provided sling to grasp the light.

•  Use the provided fender washers under the mounting surface to distribute the weight load evenly.

•  When routing the connecting electrical wires take care to avoid sharp bends, hot components or 

other hazards to the wire.

•  The 

COMMAND LIGHT

 is not designed to be operated in a raised position while the vehicle is in 

motion. The 

COMMAND LIGHT

 includes warning circuit wiring to enable a warning device.

Содержание CL602A

Страница 1: ...CL SERIES Effective August 2021 This guide supersedes all previous versions MODEL COVERED CL602A 3842 Redman Drive Fort Collins CO 80524 1 800 797 7974 www CommandLight com ...

Страница 2: ...nd most versatile flood lighting package available We take great pride in the quality of our work and hope that you will find many years of satisfaction from the use of this equipment Should you have any problems with your product please do not hesitate to contact us 3842 Redman Drive Fort Collins CO 80524 PHONE 1 800 797 7974 FAX 1 970 297 7099 WEB www CommandLight com ...

Страница 3: ...USER GUIDE 2 ...

Страница 4: ...ning Device Installation 14 Maintenance 15 Cleaning 15 Rotation Belt Adjustment 16 Center Switch Adjustment 17 Light Tower is Not Finding Center 17 Power Failure 18 Rotate to center 18 Retract the upper stage 18 Retract the lower stage 18 Troubleshooting 19 Holster Circuit Board Error Codes 20 Technical Specifications Standard AC Models 602A 21 Specifications 22 Parts Lists Exploded Views 23 Explo...

Страница 5: ... 7974 or if parts are needed contact parts commandlight com 2 You will need to have immediate access to the light tower and the serial number This process can be done by individuals with little mechanical ability Involves pushing buttons and telling us what the light tower is doing or not doing 3 We then send parts if needed and have an authorized technician dispatched if needed with a written wor...

Страница 6: ... the original bill of lading Also promptly contact the transportation company and follow their procedure for filing a claim Each company will have a unique procedure to follow Please note we cannot and will not enter claims for damages If we filed a claim here it would be sent to your local freight agent for verification and investigation This time can be saved by you filing the claim directly Eve...

Страница 7: ...ge light position while people are located within its operating envelope There are numerous pinch points that can cause serious bodily injury Do not use a high pressure washer or subject the light to high volumes of water when cleaning Never use the COMMAND LIGHT as a lifting device or mobile arm Do not use a COMMAND LIGHT that has been damaged or is not fully functional including non working indi...

Страница 8: ... are several standard lighting options available for the COMMAND LIGHT Model Description Minimum Power Requirements CL602A 6 x LED 2KW 110 OR 240 VAC The emergency vehicle generator provides power for the 110 240 VAC circuitry All mechanical actuation is powered by an internal power supply The umbilical corded control unit is powered via 12 VDC eliminating hazardous voltage levels within the hand ...

Страница 9: ...rride system that precludes rotation of the upper stage until the lower stage has elevated approximately 16 from the nested position When the lower stage is below 16 the following conditions exist Upper stage is prevented from rotating All lights are turned off including strobe light if equipped regardless of light switch positions Prevents the upper stage from moving down if upper stage is not ce...

Страница 10: ... Sequence Press green button on the controller once It does not need to be held in position The Autopark sequence begins 1 Emergency Stop light is illuminated 2 Lamps are extinguished 3 Upper stage begins rotation to the center position If equipped with back light option back light begins oscillation and returns to the home position 4 Once upper stage is centered rotation stops lower stage begins ...

Страница 11: ...ce crane forklift block and tackle etc Sling for lifting included with light Drill 13 32 17 64 drill bits Hole punch for metal with 7 8 and 15 16 diameter capacity Phillips head screwdriver 2 COMMAND LIGHT flat blade screwdriver included with light 9 16 and combination wrenches and or ratchet and 9 16 and sockets 8 adjustable wrench Tongue and Groove Pliers Wire stripper or razor blade knife Solde...

Страница 12: ...ufficient clearances are incorporated in your installation to allow for variations vehicle body flex environmental conditions future servicing needs etc If your light is not represented call the factory prior to beginning any construction of a recessed installation Four mounting bolt holes are required Eight holes are provided to allow the installer to avoid obstructions when mounting the light Ad...

Страница 13: ...o the lift points Lift and place the COMMAND LIGHT into position above the spacers Before placing the full weight of the unit on the spacers align spacers with the holes in the end frame castings Drill 13 32 holes in the mounting surface using the end casting holes as a template Fasten the light using the provided hardware To assure a weather tight installation apply a thin bead of silicone based ...

Страница 14: ... wired to connect to 120 VAC Holster Wiring Determine if an elevated warning device will be used in conjunction with the light tower If a warning device will be used use the wiring diagram on the next page otherwise use the wiring diagram in the back of the user guide After routing the control cable into the holster through the sealing connector attach individual wires to the provided connectors a...

Страница 15: ...ther is the version for dual control with wireless controllers or V Mux control The standard schematic will be used for V Mux or any other multiplex system if it is only being used for elevated warning A V Mux wiring schematic and circuit board troubleshooting guide are included Detaching Attaching the Controller Make sure the tab on the coil cord connector lines up with the slot on the controller...

Страница 16: ...s normal The actuators should not be made to ratchet excessively this can lead to premature actuator clutch failure All pivot points on the COMMAND LIGHT are self lubricating thermal polymer Periodic cleaning with a moisture displacing cleaner and soft bristle brush without disassembly to remove accumulated dirt and debris will minimize wear Rotation Motor Replacement 1 Raise the lamp tree fully L...

Страница 17: ...small sprocket back on the motor and put in the keystock Use blue Loctite on the set screws tightening them as much as possible 8 If not already loosen up the four motor screws to let the motor slip for adjustment Wrap the chain back around the sprockets bringing the ends together Note Be sure the half link is on the right hand side with the small cotter pin facing upwards 9 Using a small pry bar ...

Страница 18: ...h bracket slightly 7 Tap center switch bracket slightly toward the side that the lamp tree is hitting on 8 Fully tighten the screws holding the center switch bracket 9 Raise lamp tree all the way up rotate off center 10 Press the Autopark button and let light tower proceed through sequence until the lamp tree is a couple inches above the nested position hit Emergency Stop 11 If it looks like cente...

Страница 19: ...n that requires the least amount of travel in order to center the platform Retract the Lower Stage Locate the silver plug located on lower actuator below the lower actuator s motor Use the provided hex tool to remove silver plug Be sure to not lose this plug Use the same hex tool inserted into the opening to drive the internal gears of the actuator Be sure to replace the silver plug after this act...

Страница 20: ...her than 16 Center upper stage green light illuminated Unit being operated on a slope 5 Lower lamp tree to horizontal Using a pike pole hold unit level while lowering to nest position Autopark button must be held in to park unit Improper or faulty ground Check nest switch ground and operation Test red green wire for 12VDC Water in electronics Remove moisture from ground points and electronics Do n...

Страница 21: ...USER GUIDE 20 ...

Страница 22: ... Generator Requirement 75 Watt LED 220 Watt LED 115 VAC 8 amps 115 VAC 11 amps 1 kW minimum 1 5 kW minimum Lift actuators and rotation motor will cause higher current draw during use Motor Duty Cycle All motors thermally protected specifications are to thermal relay trip Lower stage 1 3 90 seconds maximum per 5 minute Upper stage 1 3 90 seconds maximum per 5 minute Rotation 5 6 Revolutions Motor S...

Страница 23: ...USER GUIDE 22 Specifications ...

Страница 24: ...COMMAND LIGHT 23 EXPLODED VIEWS AND WIRING SCHEMATICS ...

Страница 25: ...USER GUIDE 24 Parts List Lower Stage A ...

Страница 26: ...COMMAND LIGHT 25 Exploded View Lower Stage A ...

Страница 27: ...USER GUIDE 26 Parts List Lower Stage B ...

Страница 28: ...COMMAND LIGHT 27 Exploded View Lower Stage B ...

Страница 29: ...USER GUIDE 28 Parts List Upper Stage A ...

Страница 30: ...COMMAND LIGHT 29 Exploded View Upper Stage A ...

Страница 31: ...USER GUIDE 30 Parts List Upper Stage B ...

Страница 32: ...COMMAND LIGHT 31 Exploded View Upper Stage B ...

Страница 33: ...USER GUIDE 32 Parts List Lamp Tree ...

Страница 34: ...COMMAND LIGHT 33 Exploded View Lamp Tree ...

Страница 35: ...USER GUIDE 34 Parts List Relay Box ...

Страница 36: ...COMMAND LIGHT 35 Exploded View Relay Box ...

Страница 37: ...USER GUIDE 36 ...

Страница 38: ...COMMAND LIGHT 37 Parts List Exploded View Entrance Box ...

Страница 39: ...USER GUIDE 38 Wiring Schematics ...

Страница 40: ...COMMAND LIGHT 39 ...

Страница 41: ...USER GUIDE 40 ...

Страница 42: ...COMMAND LIGHT 41 Holster Box ...

Страница 43: ...USER GUIDE 42 Holster Box ...

Страница 44: ...X TO CONTROLLER BLACK WHITE RED GREEN ORANGE BLUE WHITE BLACK RED BLACK GREEN BLACK ORANGE BLACK BLUE BLACK BLACK WHITE RED WHITE BLUE WHITE GREEN WHITE BLACK RED WHITE RED ORANGE RED BLUE RED RED GREEN ORANGE GREEN SHIELD BLACK WHITE RED GREEN ORANGE BLUE WHITE BLACK RED BLACK GREEN BLACK ORANGE BLACK BLUE BLACK BLACK WHITE RED WHITE BLUE WHITE GREEN WHITE BLACK RED WHITE RED ORANGE RED BLUE RED ...

Страница 45: ...USER GUIDE 44 Lamp Tree Strobe ...

Страница 46: ...COMMAND LIGHT 45 Lamp Tree Backlight ...

Страница 47: ...USER GUIDE 46 ...

Страница 48: ...COMMAND LIGHT 47 ...

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