Comfortaire HRG18 S1P Series Скачать руководство пользователя страница 4

Installation and Operation Manual  -  

HRG18xxS1P

Page 4 of 23

508133M01

Issue 2106

Refrigerant Piping

•  Use only refrigerant grade copper tubes. 
•  Split systems may be installed with up to 50 feet of 

line set (no more than 20 feet vertical) without special 

consideration (see long line set guidelines). 

•  Ensure that vapor and liquid tube diameters are 

appropriate to capacity of unit.

•  Run refrigerant tubes as directly as possible by 

avoiding unnecessary turns and bends.

•  When passing refrigerant tubes through the wall, seal 

opening with RTV or other silicon-based caulk.

•  Avoid direct tubing contact with water pipes, duct work, 

floor joists, wall studs, floors, walls, and any structure.

•  Do not suspend refrigerant tubing from joists and 

studs with a rigid wire or strap that comes in direct 

contact with tubing.

•  Ensure that tubing insulation is pliable and completely 

surrounds vapor tube.

It is important that no tubing be cut or seals broken until you 

are ready to actually make connections to the evaporator 

and to the condenser section. DO NOT remove rubber 

plugs or copper caps from the tube ends until ready to 

make connections at evaporator and condenser. Under no 

circumstances leave the lines open to the atmosphere for 

any period of time, if so unit requires additional evacuation 

to remove moisture.

Operating 

Mode

18 SEER

Liquid Line

Suction Line

2 Ton

3/8

3/4

3 Ton

3/8

3/4

4 Ton

3/8

7/8

5 Ton

3/8

1 1/8

Table 2.  

Be extra careful with sharp bends. Tubing can “kink” very 

easily, and if this occurs, the entire tube length will have 

to be replaced. Extra care at this time will eliminate future 

service problems.

It is recommended that vertical suction risers not be up-

sized. Proper oil return to the compressor should be 

maintained with suction gas velocity.

Filter Drier

The filter drier is very important for proper system operation 

and reliability. If the drier is shipped loose, it must be 

installed by the installer in the field. Unit warranty will be 

void, if the drier is not installed.

Installation of Line Sets

DO NOT

 fasten liquid or suction lines in direct contact with 

the floor or ceiling joist. Use an insulated or suspension 

type of hanger. Keep both lines separate, and always 

insulate the suction line. Liquid line runs (30 feet or more) 

in an attic will require insulation. Route refrigeration line 

sets to minimize length.

DO NOT

 let refrigerant lines come in direct contact with 

foundation. When running refrigerant lines through the 

foundation or wall, openings should allow for a sound 

and vibration absorbing material to be placed or installed 

between tubing and foundation. Any gap between 

foundation or wall and refrigerant lines should be filled with 

a vibration damping material.

DO LOCATE THE UNIT:

•  With proper clearances on sides and top of unit
•  On a solid, level foundation or pad (unit must be level 

to  within  ±  1/4  in./ft.  per  compressor  manufacturer 

specifications)

•  To minimize refrigerant line lengths

DO NOT LOCATE THE UNIT:

•  On brick, concrete blocks or unstable surfaces
•  Near clothes dryer exhaust vents
•  Near sleeping area or near windows
•  Under eaves where water, snow or ice can fall directly 

on the unit 

•  With clearance less than 2 ft. from a second unit
•  With clearance less than 4 ft. on top of unit

Operating Ambient

The minimum outdoor operating ambient in cooling mode 

is 55°F, and the maximum outdoor operating ambient in 

cooling mode is 125°F. The maximum outdoor operating 

ambient in heating mode is 66°F.

Rooftop Installations

Install unit at a minimum of 6” above surface of the roof 

to avoid ice buildup around the unit. Locate the unit 

above a load bearing wall or area of the roof that can 

adequately support the unit. Consult local codes for rooftop 

applications.

If unit cannot be mounted away from prevailing winds, a 

wind barrier should be constructed. Due to variation in 

installation applications, size and locate barrier according 

to the best judgment of the installer.

Содержание HRG18 S1P Series

Страница 1: ...d qualified service personnel should install or service this equipment Installation and service performed by unqualified persons can result in property damage personal injury or death WARNING Sharp me...

Страница 2: ...cautions Follow all safety codes Wear safety glasses and work gloves Use quenching cloth for brazing operations Have fire extinguisher available Read these instructions thoroughly and follow all warni...

Страница 3: ...lightly away from building not to exceed 1 4 per foot Figure 1 Slab Mounting Install on a Solid Level Mounting Pad The outdoor section is to be installed on a solid foundation This foundation should e...

Страница 4: ...he drier is shipped loose it must be installed by the installer in the field Unit warranty will be void if the drier is not installed Installation of Line Sets DO NOT fasten liquid or suction lines in...

Страница 5: ...that has not had compressor burnout If the system has experienced burnout it is recommended that the existing line set and indoor coil be replaced NOTE In lieu of R 410A an industry standard flushing...

Страница 6: ...uid line valve 3 Refrigerant gauge set center port to inlet on the recovery machine with an empty recovery tank connected to the gauge set 4 Connect recovery tank to recovery machine per machine instr...

Страница 7: ...system use a regulator that can control the pressure down to 1 or 2 psig 6 9 to 13 8 kPa WARNING Refrigerant must be reclaimed in accordance with national and local codes WARNING 1 Set the recovery ma...

Страница 8: ...Coil Shown Sensing bulb insulation is required if mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUT...

Страница 9: ...The pipe must remain round Do not crimp end of the line Remove service cap and core from both the vapor and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE PORT CORE SERVICE PORT CAP S...

Страница 10: ...INE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around serv...

Страница 11: ...valve on the high side of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added...

Страница 12: ...itioned to deliver liquid refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following Close manifold gauge valves Shut...

Страница 13: ...re required to control the outdoor unit R C W1 O and Y1 and Y1 is jumpered to Y2 in the outdoor unit Note that the published performance data is based upon the use of a two stage thermostat Refer to t...

Страница 14: ...trol Using Suction Pressure Figure 9 Table 4 HRG18 Thermostat Control Options Size Circuit and Install Service Disconnect Switch Refer to the unit nameplate for minimum circuit ampacity and maximum fu...

Страница 15: ...Less than 100 30m 18 Temperature Rating 35 C Minimum More than 100 30m 16 Table 5 Conventional 24VAC Non Communicating Thermostat Wiring Route High Voltage and Ground Wires Any excess high voltage fie...

Страница 16: ...S C I I R DF TST Y1 O C W1 R G TC TO ACC2 ACC1 Y1 O DH C W2 W1 R G DS W2 O D SENSOR OPTIONAL FOR SINGLE STAGE OPERATION INSTALL A JUMPER BETWEEN Y1 TO Y2 ON THE OUTDOOR UNIT TERMINAL STRIP Figure 9 Co...

Страница 17: ...des of operation If the intended capacity for the application is 3 or 5 Ton skip this section The units are field convertible to 2 Ton or 4 Ton to efficiently perform for the required application If t...

Страница 18: ...harge Mode To exit the charging mode remove the Charge Mode Jumper from the Charge Mode Pins The system will be in Charge Mode for a maximum time of 60 minutes and will automatically exit the charge m...

Страница 19: ...ystems below 60 F charge in heating mode using the subcooling method and table provided on the unit access panel Attach low pressure gauge hose to auxiliary service port to access suction side in heat...

Страница 20: ...echnician These regular visits may include among other things checks for Motor operation Ductwork air leaks Coil drain pan cleanliness indoor outdoor Electrical component operation wiring check Proper...

Страница 21: ...e auxiliary heat Indicating Light Most heat pump thermostats have an amber light which indicates when the heat pump is operating in the emergency heat mode Temperature Indicator The temperature indica...

Страница 22: ...A SERVICE CALL 1 Ensure thermostat is set below cooling or above heating room temperature and that the system lever is in the COOL HEAT or AUTO position 2 Inspect your return air filter If it is dirty...

Страница 23: ...Installation and Operation Manual HRG18xxS1P 508133M01 Page 23 of 23 Issue 2106 Figure 14 Wiring Diagram...

Страница 24: ...See the HRG18 tables on page 1 and 2 Install a wire nut on any unused wire to electrically insulate the unused wire Field Connection Wire Harness Wire Color Marking Stamped on the Wire Thermostat Wir...

Страница 25: ...Yellow Y1 Y1 Y1 first stage cooling with conventional non communicating thermostat only Install a wire nut on this wire if unused Blue Y2 Y2 Y2 second stage cooling with conventional non communicating...

Страница 26: ...18 9 8 5 3 TON MODE INDOOR MATCHUP SUBCOOL 4 TON MODE C M CG60P C D AP C M CG60T C D AP 15 5 6 5 C M CG60P C D BP C M CG60T C D BP 16 7 5 5 TON MODE C M CG60P C D AP C M CG60T C D AP 15 5 C M CG36P A...

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