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Columbia CSFH-3 WATER, Инструкция по установке, эксплуатации и обслуживанию, Страница: 1 / 32

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 P/N 

27512601

, Rev. A  [01/09]

CSFH-3 WATER

OIL FIRED CAST IRON BOILER

INSTALLATION, OPERATION & 

MAINTENANCE MANUAL

C

olumbia

 b

oiler

 C

ompany

Main offices and Factory: Pottstown, PA

Содержание CSFH-3 WATER

Страница 1: ...P N 27512601 Rev A 01 09 CSFH 3 WATER OIL FIRED CAST IRON BOILER INSTALLATION OPERATION MAINTENANCE MANUAL Columbia Boiler Company Main offices and Factory Pottstown PA ...

Страница 2: ...ath seri ous injury or substantial property damage WARNING Indicates an imminently hazardous situation which if not avoided may result in death seri ous injury or substantial property damage WARNING 1 Keep boiler area clear and free from combus tible materials gasoline and other flammable vapors and liquids 2 DO NOT obstruct air openings to the boiler room 3 Modification substitution or eliminatio...

Страница 3: ...educed at the rate of 4 for every 1 000 ft above sea level 7 The MEA number for the Beckett burners used on the are as follows AF 156 77 E AFG 213 83 E AFII 85 24 92 E AFII 150 456 90 E BOILER SEC TION A LENGTH OF FLUSH JACKET B FRONT OF CAST ING TO CENTER LINE OF FLUE OUTLET C DIA OF FLUE OUTLET 3 17 11 6 4 21 12 6 5 25 14 7 6 29 15 15 16 8 7 32 17 15 16 8 DIMENSIONAL DATA DIMENSIONS WARNING All ...

Страница 4: ... 25 175 144 125 7 8X8X15 140 80 0 4100 1 00 140 120 104 6 8X8X15 140 86 0 4125 1 25 175 149 130 7 8X8X15 140 82 5 5125 1 25 175 151 131 7 8X8X15 140 86 0 4150 1 50 210 175 152 7 8X8X15 140 81 0 5175 1 75 245 206 179 8 8X8X15 140 81 5 5200 2 00 280 231 210 8 8X8X15 140 81 0 6150 1 50 210 181 157 8 8X8X15 140 86 0 6225 2 25 315 254 221 0 8 8X12X15 140 7275 2 75 385 307 267 1 8 8X12X15 140 TANKLESS W...

Страница 5: ...tboilerparttoenter ortopermit replacement of another appliance such as a water heater FOR INSTALLATION ON NON COMBUSTIBLE FLOORSONLY Theboilermustnotbeinstalledoncarpet ing or vinyl flooring Minimum clearances to combustible construction are TOP 24 IN FRONT 24 IN FLUE CONNECTOR 9 IN REAR 6 IN SIDES 6 IN REMOVE CRATE and plastic protective wrapper and in spectfordamage Allequipmentiscarefullymanufa...

Страница 6: ...6 245 000 49 245 61 122 280 000 56 280 61 140 Unconfined area A space whose volume is not less than 50 cubic feet per 1000 BTU per hour of all appliances installed in that space cubic feet of space height x width x length Confined area A space whose volume is less than 50 cubic feet per 1000 BTU per hour of all appliances installed in that space cubic feet of space height x width x length combusti...

Страница 7: ...tic that freely communicate with the out doors One of the following methods must be used to provide adequate air for ventilation and combustion A When directly communicating with the outdoors each opening shall have a minimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equipment in the enclosure See figure 2 B When communicating with the outdoors by means ofverti...

Страница 8: ...not be smaller than inch mesh If the free area through a design of louver or grill is known it should be used in calculating the size opening required to provide the free area specified If thedesignandfreeareaisnotknown itmaybeassumed that wood louvers will have 20 25 free area and metal louversandgrillswillhave60 75 freearea Louversand grills shall be fixed in the open position or interlocked wit...

Страница 9: ...ircirculation theboilerpipingsystemMUST be supplied with flow control valves or other automatic means to prevent gravity circulation of the boiler water during the cooling cycle 4 Hot water boilers installed above radiation level must be provided with a low water device either as part of the boiler or at the time of boiler installation 5 When a boiler is connected to a heating system that utilizes...

Страница 10: ...are used to protect systems using radiant panels and the material they are encased in from high temperature supply water from the boiler and protect the boiler from condensation See figures 7 and 8 following page C This method is used to protect boilers from condensateformingaswellasprotectingtheheating systemfromhighwatertemperature Seefigure 8 following page 7 Note When using bypass piping adjus...

Страница 11: ...11 Figure 7 MIXING VALVE PIPING Figure 8 PRIMARY SECONDARY PIPING WITH BYPASS CONNECTING SUPPLY AND RETURN PIPING ...

Страница 12: ...and piping guide 9 Typical installation using circulators is shown in figure 9 10 Typical installation using zone valves is shown in figure 10 Figure 9 PRIMARY SECONDARY PIPING WITH BYPASS Figure 10 PRIMARY SECONDARY PIPING WITH BYPASS CONNECTING SUPPLY AND RETURN PIPING ...

Страница 13: ...olts or aquastat at the time of installation Pipe in accordance with the installation manual Due to varying water conditions an adjustable flow restrictor must be installed in the cold water inlet of this coil RECOMMENDED PIPING FOR BOILERS EQUIPPED WITH A T3 OR T4 TANKLESS HEATER Figure 11 DANGER Water temperatures exceeding 125º F will cause severe burns instantly or death by scalding ...

Страница 14: ...14 OPTIONS UTILIZING 3 4 TAPPING Figure 12 OPTIONAL LOCATION FOR AIR VENT Figure 13 OPTIONAL LOCATION FOR EXPANSION TANK NON DIAPHRAM TYPE ...

Страница 15: ...nchamber See chart below for recommended chimney or vent sizes Inadequatedraftwillcauseimpropercombustion resulting in dirty flue ways and high fuel bills CONNECT FLUE PIPE same size as boiler outlet to chim ney sloping upward continuously toward the chimney approximately per foot Bolt or screw joints together to avoid sag Ifanoilfiredwaterheaterisventedintothesameflueasthe boiler provide a separa...

Страница 16: ...led in place of the single stage pump supplied as standard equipment with the burner Make certain the rotation and speed are the same and the pump is suitable for the burner horsepower rating An oil line filter and shut off valve should be installed in the suction line Shut off valves should be installed in both the suction and return lines at the burner for convenience inservicingburner Allowextr...

Страница 17: ...r the local authority having jurisdiction See WIRING Addendum for wiring diagrams and component coding Install a fused disconnect switch between boiler and me ter at a convenient location On a call for heat the thermostat will actuate completing the circuit to the aquastat In turn the circulator and igni tion systems are activated and ignition will begin In the event the boiler water temperature e...

Страница 18: ...theonlyreliablemethodtodetermineprop er air adjustments An improperly adjusted burner causes soot and high fuel bills because of incomplete combustion of the fuel oil This in turn may require excessive boiler maintenance service costs and in some instances house cleaning or redecorating A competent service mechanic should be consulted to make the proper adjustments with a smoke tester CO2 indicato...

Страница 19: ...move soot and scale from the flu eways remove top jacket panel top clean out plate open burner swing door See figure 19 PERIODIC INSPECTION and tightening of the tankless heater cover plate bolts will reduce the risk of leaks See partnumber6 ReplacementParts HeatExchanger section in the back of this manual INSTRUCTIONS FOR OPENING BURNER SWING DOOR 1 Turn off power to boiler 2 Allow boiler to cool...

Страница 20: ... 1 10 1 25 1 10 70B 4150 EZ 1 1 25 1 35 150 PSI 1 10 1 25 1 25 70B 5175 EZ 2 1 65 150 PSI 1 65 1 75 1 75 70B 5200 EZ 2 1 75 150 PSI 1 65 1 75 1 50 70B BECKETT SETTINGS BOILER NO BURNER NO AIR BAND AIR SHUT PUMP PRESS STATIC DISC END CONE NOZZLE FURNISHED 365 AFG 0 7 140 PSI 2 3 4 F0 60 80B 3100 AFG 1 5 140 PSI 3 3 8U F3 85 80B 4100 AFG 1 5 140 PSI 3 3 8U F3 85 80B 3125 AFII N A 6 140 PSI N A N A 1...

Страница 21: ...ditions shown in Start up and Adjustment of Oil Burner procedure covered earlier in this section INSTRUCTIONS FOR CLOSING BURNER SWING DOOR 5 Connect the power cable at the factory supplied burner electrical disconnect 6 Turn on power to boiler 7 Bleed oil line 1 Swing burner and door to the right until insulation is slightly compressed and the stud is exposed 2 Attach nut to the stud and tighten ...

Страница 22: ...e Angle Type Pump Pressure Vacuum Line Voltage Motor Amps Smoke Test Draft Overfire In Flue CO2 or O2 Flue Gas Temperature x Proper Light Off Hot Cold x Controls and Safety Devices Service Record Chart Date Nozzle Pump Pressure PSI Smoke Draft CO2 or O2 Flue Temperature F Size Angle Type O F NF Measure with Instruments and Record results on chart provided below SERVICE CHECK LIST AND RECORD CHART ...

Страница 23: ... SEC HW 025 05 TIE ROD X 9 3 SEC HW 025 09 TIE ROD X 23 7 SEC 9 100 1 5 01 22 PUSH NIPPLE 3 SECTION 2 4 SECTION 3 5 SECTION 4 6 SECTION 5 7 SECTION 6 10 MS 006 00 ROPE MED DENSITY 3 SECTION 13 1 4 SECTION 19 5 5 SECTION 26 6 SECTION 32 5 7 SECTION 39 11 HW 008 03 WASHER 1 2 ID FLAT 3 12 HW 003 05 NUT 1 2 13 HEX HEAD 3 HEAT EXCHANGER FULLY ASSEMBLED HEAT EXCHANGERS 10023101 3 SECT TNKLS W O COIL 10...

Страница 24: ...ELLO 1 28511801 HARNESS AQUASTAT FOR CARLIN BUNERS ONLY 8 1263013 HARNESS BURNER FOR BECKETT BURNERS ONLY 1 1263011 HARNESS BURNER FOR RIELLO BURNERS ONLY 28511901 HARNESS BURNER FOR CARLIN BURNERS ONLY 1 9 5612001 TANKLESS COIL KIT P3 FOR 3 SECTION BOILERS 5612002 TANKLESS COIL KIT T4 4 5 6 7 SECT BOILERS ABOVE KITS INCLUDE ITEM NOs 2 4 AND THE APPROPRIATE COIL 10 27511401 TANKLESS COVER KIT 1 KI...

Страница 25: ...20X1 2 SELF TAPPING 2 3 10011701 OBSERVATION DOOR 1 4 25511101 OBS DOOR GASKET 1 5 HW06801 1 4X1 3 4 DRIVE LOCK PIN 2 6 10011501 SWING DOOR 1 7 HW06701 5 16X18X2 3 8 STUD 1 8 2553301 INSULATION SWING DOOR FOR BOILERS WITH RIELLO BURNERS ONLY 1 2553303 INSULATION SWING DOOR FOR BOILERS WITH BECKET OR CARLIN BURNERS 9 10011301 MOUNTING DOOR 1 REPLACEMENT PARTS ...

Страница 26: ...05 SIDE PANEL 6 SECTION 21521806 SIDE PANEL 7 SECTION 2 21522401 TOP FRONT PANEL C O 1 21522402 TOP FRONT PANEL TNKLS COIL SHOWN 3 21521901 LOWER COWL 1 4 21521501 REAR PANEL 1 5 215 1 3 02 TOP PANEL 3 SECTION 1 215 1 3 03 TOP PANEL 4 SECTION 215 1 3 04 TOP PANEL 5 SECTION 2151307 TOP PANEL 6 SECTION 2151308 TOP PANEL 7 SECTION REPLACEMENT PARTS ...

Страница 27: ... 5 SECT 2452906 FLUE COLLECTOR ASSY 3 SECT 2452907 FLUE COLLECTOR ASSY 6 SECT 2452908 FLUE COLLECTOR ASSY 7 SECT 3 HW06701 STUD 5 16 18 X 2 3 8 4 4 2252501 SUPPORT JACKET BRACKET 1 5 HW06901 NUT 5 16 18 WISLOCK 8 6 HW07001 STUD 5 16 18 X 1 1 8 3 7 HW 016 02 DRAIN LONG 1 8 1060003 PIPE FIT BUSHING 1 1 4 X 3 4 9 HW06401 NUT ACORN 1 2 13 UNC YELLOW 2 REPLACEMENT PARTS ...

Страница 28: ...S WITH CARLIN BURNERS ONLY 1 RY 001 02 CONTROL R4184D TANKLESS COIL CONTROL FOR BOILERS WITH CARLIN BURNERS ONLY RY00701 CONTROL R7184B 1032 7456U FOR BOILERS WITH BECKETT BURNERS ONLY 5 1320003 NOZZLE 60 80B 365 BECKETT 1 1320004 NOZZLE 85 80B 3100 4100 BECKETT NZ 002 08 NOZZLE 1 10 80B 4125 5125 BECKETT NZ 002 10 NOZZLE 1 25 80B 4150 BECKETT NZ 002 12 NOZZLE 1 50 80B 5175 BECKETT NZ00206 NOZZLE ...

Страница 29: ...NER GASKET 5 RP 015 00 MOTOR 6 1050007 TRANSFORMER BECKETT AFII BURNER PARTS USED ON MODEL 3125 ONLY ITEM PART DESCRIPTION 1 RP03802 BLAST TUBE AF2 2 RP03901 FUEL PUMP AF2 DANFOSS 3 RP04001 7 DRAWER ASSY AF2 4 RP04101 OIL BRN TRANFORMER AF2 5 RP04201 OIL BRN MOTOR AF2 BECKETT CF375 BURNER PARTS USED ON MODELS 6225 7275 ITEM PART DESCRIPTION 1 RP04501 FUEL PUMP CLEANCUT 21844U 2 RP 015 00 MOTOR PSC...

Страница 30: ...IELLO BURNER PARTS ITEM PART DESCRIPTION 1 30A064701 BRN PUMP DRIVE KEY RIELLO 2 30A064801 BRN PRIMARY CTRL 53OSE RIELLO 3 30A064901 BRN COIL RIELLO 4 30A065101 BRN MOTOR RIELLO 5 30A065201 BRN CAPACITOR 12 5uF RIELLO 6 30A065301 BRN ELECTRODE PORCELAIN RIELLO 7 30A065401 BRN PUMP RIELLO 8 30A065501 BRN HYDRAULIC JACK RIELLO 9 30A065601 BRN O RING PUMP PRESS RIELLO 10 30A065701 BRN PHOTO CELL RIEL...

Страница 31: ...NOTES ...

Страница 32: ...Date Service Performed Company Name Tech Initials Company Address Phone ...

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