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www.winstonindustries.com | E-mail [email protected]

Phone 1.800.234.5286 | 1.502.495.5400 | 1.502.495.5458 • Mail 2345 Carton Drive | Louisville, KY 40299 USA

31

FRYERS

Aqualert® description: 

Aqualert® is software built into the Collectramatic fryer controls that automatically detects 

the presence of water in the cookpot and prevents the fryer from being used. Aqualert® is included in all 

electronically controlled fryers with Winston-manufactured controls.

Aqualert works by sensing the rate of the rise in temperature of a liquid inside the fryer cookpot. Water heats up 

more slowly than cooking oil. When the fryer is heating to cook temperature in the warm-up phase, Aqualert sensors 

determine, by the rate the temperature rises in the fryer, whether the liquid is water or cooking oil. If the 

temperature doesn’t rise fast enough, Aqualert will 

think

 that there is water in the fryer and the fryer will stop 

heating. The fryer will remain in this suspended mode until the temperature of the liquid in the fryer drops below 

180˚F (82˚C), at which point, if you have determined there is no liquid other than cooking oil in the fryer, you should 

allow the fryer to make another attempt to reach the cook temperature by following the instructions below. The 

Aqualert sensors will once again try to determine if there is a liquid other than cooking oil in the fryer. If the fryer 

continues to enter Aqualert mode, contact Winston Customer Care at 1.800.234.5268 or +1.502.495.5400.

INSTRUCTIONS:

!

DANGER:

 

 DO NOT

 use any liquids other than cooking oils in fryer cookpot.

If the fryer is not heating up between the temperatures of 180˚F (82˚C) and 212˚F (100˚C) and the display toggles 

between H2O and ALRT, it is locked up due to the Aqualert® sensing program.

1. 

Check to see if there is water or any other liquid in the cookpot other than cooking oil (cooking oil may be in a 

solid or liquid state). 

If any liquid other than cooking oil is present, it must be removed before operating the 

fryer.

2. 

Check the temperature of the cooking oil in the cookpot. If it is between 180˚F (82˚C) and 212˚F (100˚C), it is 

locked up due to the Aqualert® sensing program.

3. 

Stir the oil with the fryer plugging tool until the temperature of the oil drops below 180˚F (82˚C). At this point, 

the fryer heaters will come back on and the fryer will begin to heat up to the set Drop temperature. 

DO NOT 

STIR 

THE OIL AGAIN UNTIL THE TEMPERATURE REACHES THE SET DROP TEMPERATURE.

4. 

When the set temperature is reached, stir the oil vigorously for at least a full minute until the temperature of 

the oil drops well below the set temperature. BE SURE TO STIR DOWN IN THE COLLECTOR.

!

DANGER:

 

DO NOT

 stir cooking oil in collector 

after the first round of cooking

 each day. Cooking oil may 

come up and out of cookpot because of cracklings and product fall-off in the collector.

5. 

For the first frying of the day, allow fryer to heat back up to set DROP temperature. STIR AND LET TEMPERATURE 

RISE BACK TO THE SET DROP TEMPERATURE AT LEAST 3 TIMES. 

6. 

!

CAUTION:

 

 HOT SURFACES - Carefully feel the bottom, outside surface of the collector. It should 

be very hot to the touch. If it is not, continue to follow the stirring instructions in steps 5 and 6 above.

7. 

When the collector is hot to the touch, place the Heat Plate in the collector and continue to follow the 

instructions under Operating Instructions (page 12 step 16).

Содержание LP46

Страница 1: ...FRYER Owner s Manual DOC120319A R7 nr 7 27 16 Fryer Series PF46 PF56 LP46 LP56 OF49 OF59 ...

Страница 2: ... not a warranty See ZAP Warranty Agreement on page 32 for complete warranty information applicable to your equipment ____________________________________________ DANGER HighTemperatures HighVoltage Hot Cooking Oil Under Pressure ____________________________________________ To avoid painful scarring life threatening injuries emotional disorders or property damage read and obey this sheet all DANGER...

Страница 3: ..._____________ Can cause serious injury or death Do not attempt to service this appliance unless you are a licensed electrician or trained servicer 1 Because this appliance utilizes high voltage it should only be serviced by a licensed electrician or trained servicer Attempting to service the appliance yourself could result in serious potentially fatal injuries Please make this page available to th...

Страница 4: ...ame on your copy If the carton appears to have internal damage insist that the package be opened You and the driver should make joint inspection of the contents Any concealed damage discovered should be noted on the receipt and on your copy 3 Immediately after delivery open all cartons and inspect for concealed damage Steps toTakeWhenVisible or Concealed Damage Is Discovered 1 Retain damaged items...

Страница 5: ...59 00 Kg Fryer Electrical Ratings InternationalVoltages Voltage Phase Watts Amps 1 Ph Amps 3 Ph J 208 3 Delta 10 500 N A 29 2 M 240 1 3 Delta 10 500 43 7 25 2 N 415 3 Wye 10 500 N A 14 6 U 200 3 Delta 9 708 N A 28 V 230 1 10 500 45 6 N A W 380 3 Wye 10 500 N A 16 0 Z 400 3 Wye 10 500 N A 15 3 Other power configurations are available Please contact factory for details ______________________________...

Страница 6: ...ith your fryer To reset the High LimitThermostat allow the cooking oil to cool to below 375 F 190 C Press in the High Limit Reset button When the cooking oil heats up if the High LimitThermostat Lamps turns ON again turn the fryer power switch OFF disconnect fryer from power and call a service technician for repair If the High LimitThermostat Lamp tends to turn on frequently call a service technic...

Страница 7: ...RIES page 9 17 Heater Coils Electrical elements that heat cooking oil 18 Insulation Surrounds cookpot to help maintain cooking oil temperature by reducing heat loss 19 Muffler PF Models only Collects condensed steam and muffles steam vent noise at end of cook cycle 20 Cone Supports basket and directs falling particles from cooking product into collector Stirring of cooking oil should not be attemp...

Страница 8: ...t Reset button When the cooking oil heats up if the High LimitThermostat lamps turns ON again turn the fryer power switch OFF disconnect fryer from power and call a service technician for repair If the High LimitThermostat Lamp tends to turn on frequently call a service technician for repair 5 Control Panel will include the following components a Controller regulates cooking times and temperatures...

Страница 9: ...m cooking product into collector Stirring of cooking oil should not be attempted below cone after first round of cooking each day 13 Collector Gasket Seals between collector and cookpot wall reorder PS1892 14 Collector Lifting Loop With basket drain hook or long hook means by which collector can be handled from above and pulled up through cookpot 15 Heat Plate See ACCESSORIES page 9 Heat plate is ...

Страница 10: ...f cookpot Stirring Tool Order PS1179 Used to stir cooking oil and break apart solidified pieces Displacement Tool Order PS1209 Forces cooking oil up through drain valve to allow safe removal of collector Heat Plate Order PS1034 or PS1918 Transfers heat from Cooking Zone to Cold Zone to keep cooking oil hot Clamshell Basket 4 Head Order PS1159 or 6 Head Order PS1163 Allows product to be fully immer...

Страница 11: ...with cooking oil and install in groove at top of collector see Figure 1 3 Install collector in bottom of fryer and gently tap with stirring tool until it seats into place 4 Check to determine that drain valve is closed See Figure 2 5 Fill with cooking oil to one inch below Minimum fill line Oil will expand as it is heated Check oil level again once it has heated to cooking temperature to verify th...

Страница 12: ...ls Gasket Drain Valve Closed Lifting Loop Cone Collector FIGURE 3 Some features have been omitted to show greater detail Open DrainValve Extension optional CAUTION Cooking oil may be hot enough to burn you Be careful when moving containers of liquid cooking oil DANGER Fire or heater damage may occur when heaters are turned ON unless they are fully covered with cooking oil 5 Add Cooking Oil Liquid ...

Страница 13: ...e will change to cooking oil temperature DO NOT stir cooking oil while cooking oil temperature is displayed 6 After a little while drop message will be displayed 7 Deep stir cooking oil with stirring tool into collector vigorously for at least 15 seconds 8 Drop message will change to cooking oil temperature DO NOT stir cooking oil while cooking oil temperature is displayed 9 After a little while d...

Страница 14: ...h but should not overlap Use lower shelves when cooking less than full basket Load shelves to allow good cooking oil flow around product Six head clamshell basket shown loaded with chicken for pressure frying Shelf 2 is usually loaded with legs and thighs shelf 3 wings shelf 4 5 6 thighs keels and ribs shelf 7 thighs Figure 6 Four head clamshell basket would be loaded similarly to six head basket ...

Страница 15: ...und into its straight locked position 5 Start cook cycle by pressing the channel button LED timer will begin countdown from programmed time 6 OPENING LID at the end of the cook cycle timer at 00 00 a buzzer will sound indicating that the lid can be opened and the basket can be removed from the fryer Cancel the buzzer by pressing the channel button DANGER To safely open lid A Wait until cook cycle ...

Страница 16: ...pically 20 rounds of product may be cooked before having to empty the collector and filter the cooking oil DANGER Drain cooking oil from fryer and then empty collector at least twice a day If you don t cooking oil may boil out of the fryer burn you and make floor slippery For All Open and Pressure Fryers 1 Turn Fryer Off Turn circuit breaker OFF or disconnect electrical power from fryer 2 Scrape C...

Страница 17: ...th white teflon brush Clean heaters heater holders and all of cookpot Figure 21 Do not use steel wool 12 Rinse inside of cookpot with cooking oil only 13 Wash Accessories using hot water only including collector clean gasket groove gasket heat plate utensils basket etc at sink Wipe dry 14 DANGER Don t splash water on outside of fryer or wash outside of fryer with hose If you do you may get water i...

Страница 18: ...rts at sink EXCEPTTHE LIDVALVE PRESSURE RELIEFVALVE AND PRESSURE GAUGE and dry with a towel Wipe outside of gauge and lid valve with a damp cloth then wipe dry 3 Lubricate o ring with cooking oil and reassemble lid Tighten retainer hand tight Note Flat end of spring faces retainer on PF Fryer large end of spring faces retainer on LP Fryer 4 Lubricate lid gasket with cooking oil and place on lid in...

Страница 19: ...Press button to start programming sequence b Button Increases value in program c Button Decreases value in program d Temp Button Displays current oil temperature when depressed e Enter Enter value into programming f Exit Cool Button Switches between cool idle mode and heat mode When in cool mode oil temperature is limited to 250 F g Exit Fill Button Used during polishing mode Polishing mode must b...

Страница 20: ... minute from 15 00 down to 14 00 then the temperature setting would change to 340 F 171 C for the next minute from 14 00 to 13 00 and so on Process 2 PC 2 allows assigning up to six different temperatures and times to a channel just like PC 1 PC 2 also adds the capability for Load Compensation automatically detects the amount of product added to the fryer and adjusts the time that the product cook...

Страница 21: ... Soft ext oil life 15 16 Process 1 290 15 30 O 290 0 00 ChickenWings 12 15 Process 1 350 13 30 P 325 9 00 P 300 2 00 O 310 1 00 O 310 O N A Chicken Strips Filets 7 10 Process 1 325 8 30 P 290 7 30 P 300 30 O 300 0 00 N A Chicken Nuggets 7 10 Process 1 325 7 30 P 310 6 00 O 310 0 00 N A Other Poultry Turkey Whole 12 14 3 4 per lb Process 1 290 50 00 P 300 1 00 O 300 0 00 N A Turkey Breast 4 per lb ...

Страница 22: ...d at the end of the cook cycle when the timer reaches 00 the display will then show indicating it is time to open the lid when pressure frying and remove the cooked product Cancel the buzzer sound by pressing the channel button Note The fryer does not have to be ON to program except for Running the Field Diagnostics section Also to cancel out of the programming mode at any time press and hold the ...

Страница 23: ... ENTER to proceed Step 4 Loud displays momentarily Step 5 Modify the speaker loudness indicated by vertical bars on display Step 6 Press ENTER to proceed Step 7 FrE displays momentarily Step 8 Modify the tone frequency in 100 Hz increments Step 9 Press ENTER to exit 7 PROGRAMMING THE AUTOCOOL MODE TIMER Automatic cool mode monitors the amount of time the fryer remains in drop mode If the fryer is ...

Страница 24: ...fast scrolling Display shows MM SS minutes seconds 00 minimum 99 55 maximum Step 11 Press ENTER to proceed Step 12 Use arrow button to toggle between Open O and Pressure P Step 13 Controller proceeds to next heat setpoint repeats starting at STEP 6 If at final pressure setting program mode exits PROCESS 1 Programming Process 1 PC 1 6 temperatures 6 times STEP 1 First choose the channel you want to...

Страница 25: ...3 Controller proceeds to next heat setpoint repeats starting at STEP 6 If at final pressure setting program mode exits Step 14 Use arrow button to toggle between StraightTime Str and Load Compensation Lc Step 15 Controller proceeds to next heat setpoint restarts at STEP 6 If at final pressure setting proceed to STEP 16 Step 16 bu1 displays momentarily Repeat STEP 16 18 for pre alarms bu 2 through ...

Страница 26: ...ton for fast scrolling Display shows MM SS minutes seconds 00 minimum 99 55 maximum Step 11 Press ENTER to proceed Step 12 Use arrow button to toggle between Open O and Pressure P Step 13 Press ENTER to exit PROCESS 5 Programming Process 5 PC 5 1 temperature 1 time Note Not all fryers have a Process 5 STEP 1First choose the channel you want to program STEP 2In sequence press the following buttons ...

Страница 27: ...ing in the cook cycle Step 10 Use arrow buttons to modify Hold either button for fast scrolling Display shows MM SS minutes seconds 00 minimum 99 55 maximum Step 11 Press ENTER to proceed Step 12 Use arrow button to toggle between Open O and Pressure P Step 13 Controller proceeds to next heat setpoint repeat starting at STEP 6 If at final pressure setting program mode will exit PROCESS 6 Programmi...

Страница 28: ...troller will call for pressure Step 12 As each button is pressed the button number 1 through 16 will be displayed Step 13 Resets computer Step 14 Switch power back on holding keys 9 and 10 to reset RUNNING THE FIELD DIAGNOSTICS Field Diagnostics are used to help diagnose fryer problems While running the Field diagnostics program if a problem exists with fryer components or controller the display w...

Страница 29: ...ems Equipment faults Please refer to theTroubleshooting Chart on the next page for common problems and solutions If the problem you re experiencing isn t listed or if the standard solution fails to resolve your problem you will need a qualified servicer to diagnose and repair the problem If your equipment is still under warranty or you are uncertain whether or not warranty is still in place please...

Страница 30: ... 28 FAULT CODE CORRECTION 1 Open power line check circuit breaker Adjust or CS 2 Cooking oil level below top heater Adjust See page 15 3 Cooking oil badly broken down Clean or Replace See pages 15 17 4 Cracklings left in or allowed to overfill Clean See pages 15 17 5 Never stir in collector after warm up See page 16 6 Heat plate left out of collector Replace 7 Improper warm up solid cooking oil in...

Страница 31: ...he fryer is not heating up between the temperatures of 180 F 82 C and 212 F 100 C and the display toggles between H2O and ALRT it is locked up due to the Aqualert sensing program 1 Check to see if there is water or any other liquid in the cookpot other than cooking oil cooking oil may be in a solid or liquid state If any liquid other than cooking oil is present it must be removed before operating ...

Страница 32: ...disclosure or go to www winstonind com documents 4272V089_zap_warranty_agreement pdf Terms and Conditions of Sale forWinston Industries products are available here www winstonind com documents 4272X833_terms_and_conditions_of_sale pdf Both theWarranty andTerms and Conditions of Sale are integral to this document BuyWinston Parts Online Parts and accessories for our products are available to purcha...

Страница 33: ...NEED TO CONTACT US www winstonindustries com E mail customerservice winstonind com Phone 1 800 234 5286 1 502 495 5400 1 502 495 5458 Mail 2345 Carton Drive Louisville KY 40299 USA 33 FRYERS NOTES ...

Страница 34: ...www winstonindustries com 1 800 234 5286 FRYERS 34 NOTES ...

Страница 35: ...NEED TO CONTACT US www winstonindustries com E mail customerservice winstonind com Phone 1 800 234 5286 1 502 495 5400 1 502 495 5458 Mail 2345 Carton Drive Louisville KY 40299 USA 35 FRYERS NOTES ...

Страница 36: ...Winston Industries LLC 2345 Carton Drive Louisville KY 40299 1 800 234 5286 1 502 495 5400 Fax 1 502 495 5458 www winstonindustries com ...

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