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035-17468-001 Rev.  A (801)

Unitary Products Group

19

3.

The following types of installations may require OUT-
DOOR AIR for combustion, due to chemical exposure.
a.

Commercial buildings

b.

Buildings with indoor pools

c.

Furnaces installed in laundry rooms

d.

Furnaces installed in hobby or craft rooms

e.

Furnaces installed near chemical storage areas

f.

Permanent wave solutions

g.

Chlorinated waxes and cleaners

h.

Chlorine based swimming pool chemicals

i.

Water softening chemicals

j.

De-icing salts or chemicals

k.

Carbon tetrachloride

l.

Halogen type refrigerants

m. Cleaning solvents (such as perchloroethylene)
n.

Printing inks, paint removers, varnishes, etc.

o.

Hydrochloric acids

p.

Cements and glues

q.

Antistatic fabric softeners for clothes dryers

r.

Masonry acid washing chemicals

VENT PIPE SIZING (1-PIPE SYSTEM)

Refer to Table 6 to select the proper size piping for venting.
The size will be determined by a combination of furnace
model, total length of run, and the number of elbows required.
The following rules must also be observed.

NOTE: 

Furnace vent pipe connections are sized for 2-in.

pipe. Any pipe size change must be made outside the fur-
nace casing in a vertical pipe section to allow proper drainage
of vent connections.

NOTE: 

An offset using two 45 degree elbows may be

required for plenum clearance when the vent is increased to
3".

1.

Long radius elbows are required for all units.

2.

Elbows are assumed to be 90 degrees. Two 45 degree 
elbows count as one 90 degree elbow.

3.

One Vent terminal elbow is already accounted for and 
should not be counted in the allowable total indicated in 
the table. Refer to the section of this manual on vent ter-
minal. This part is shown shaded.

4.

All vent pipe and fittings must conform to American 
National Standards Institute (ANSI) standards and Amer-
ican Society for Testing and Materials (ASTM) standards 
D1785 (Schedule 40 PVC), D2665 (PVC-DWV), F891 
(PVC-DWV Cellular Core), D2241 (SDR-21 and SDR-26 
PVC), D2261 (ABS-DWV), or F628 (Schedule 40 ABS. 
Pipe cement and primer must conform to ASTM Stan-
dards D2564 (PVC) or D2235 (ABS).

5.

The use of flexible connectors or no hub connectors in 
the vent system is not allowed.

NOTE: 

If installing furnace at altitudes between 2000 - 4500

ft., intake and vent pipe length must be reduced by 10 ft. If the
installation requires the maximum allowable intake and vent
pipe length, the furnace must be converted for high altitude
operation. Refer to the proper high altitude application
instruction for details.

VENT TERMINATION (1-PIPE SYSTEM)

Side wall horizontal vent terminals and roof mounted vertical
terminals may be field fabricated. Standard PVC/SRD fittings
may be used. Terminal configuration must comply as detailed
in this section.
When selecting the locations for vent termination, the follow-
ing should be considered:
1.

Comply with all clearance requirements. Refer to Figure 

26.

2.

Termination should be positioned where vent vapors will 
not damage plants or shrubs or air conditioning equip-
ment.

3.

Termination should be located where it will not be 
affected by wind gusts, light snow, airborne leaves or 
allow recirculation of flue gases.

4.

Termination should be located where it will not be dam-
aged or exposed to flying stones, balls, etc.

5.

 Termination should be positioned where vent vapors are 
not objectionable.

VENT TERMINAL LOCATION CLEARANCES

The vent must be installed with the following minimum clear-
ances, (Figure  26), and complying with local codes or utility
requirements or other authority having jurisdiction.   
1.

1 foot above grade and above normal snow levels.

2.

Not above any walkway.

3.

4 feet below, 4 feet horizontally from, or 1 foot above any 
door/window or gravity air inlet to the building, or from 
gas or electric meters.

4.

6 feet from any inside corner formed by two exterior 
walls. 10 feet is recommended where possible.

5.

At least 4 feet horizontally from any soffit or undereave 
vent.

Table 6: 

VENT PIPING / 1-PIPE SYSTEM - ALL MODELS

Model

Pipe Size

Max. Elbows vs. One Way Vent 

Length (Ft.)

5-40

45

50

75

All Models Except:

120 / 112 / 2000 / D

2”

6

5

4

N/A

All Models Except:

120 / 112 / 2000 / D

3”

8

7

6

5

120 / 112 / 2000 / D

3” Only

6

5

4

N/A

In Canada, refer to CAN/CGA-B149.1 or.2 Installation
Code (latest edition - Venting Systems and Air Supply)

Содержание PxXD-G9V-DH series

Страница 1: ...HORIZONTAL P XD V G9V DH 80 To 120 MBH Input 035 17468 001 Rev A 801 TABLE OF CONTENTS GENERAL INFORMATION 2 SPECIFIC UNIT INFORMATION 3 DUCTWORK 7 GAS PIPING 11 ELECTRICAL POWER CONNECTION 12 ELECTRI...

Страница 2: ...n writing Also before installation the unit should be checked for screws or bolts which may have loos ened in transit There are no shipping or spacer brackets which need to be removed NOTES CAUTIONS W...

Страница 3: ...dance with all national and local building safety codes and requirements or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 1 or 2 Installation Code latest ed...

Страница 4: ...osi tion The furnace shall be located using these guidelines 1 Where a minimum amount of air intake vent piping and elbows will be required 2 As centralized with the air distribution system as possi b...

Страница 5: ...ODELS P XU V G9V UH AFUE 1 LOW FIRE TEMP RISE F HIGH FIRE TEMP RISE F MAX OUTLET AIR TEMP F BLOWER TOTAL UNIT AMPS MAX OVER CURRENT PROTECT 2 MIN WIRE SIZE AWG 75 FT ONE WAY 2 INPU MBH H L OUTPUT MBH...

Страница 6: ...OPERATING WT LBS INPU MBH H L OUTPUT MBH H L NOM CFM HP AMPS SIZE 80 52 75 48 1200 17 1 2 92 0 35 65 35 65 165 1 2 1 7 11 x 8 12 0 20 14 128 120 78 112 72 2000 24 1 2 92 0 40 70 40 70 170 1 4 4 11 x 1...

Страница 7: ...talling the supply plenum On all installations without a coil a removable access panel is recommended in the outlet duct such that smoke or reflected light would be observable inside the casing to ind...

Страница 8: ...ons Bottom Return Bottom return applications normally pull return air through a base platform or return air plenum Be sure the return plat form structure is suitable to support the weight of the furna...

Страница 9: ...e into the filter rack and secure it with a sheet metal screw Refer to the unit rating plate for furnace model then see the dimensions page of this instruction for return air plenum dimensions Install...

Страница 10: ...earance to the condensate trap and drain pipe A minimum of 8 clearance is required for this purpose NOTE See crawl space installation for suspending the fur nace in attic installations CRAWL SPACE INS...

Страница 11: ...s tem by closing its individual external manual shutoff valve during any pressure testing of the gas supply piping system at pressures equal to or less than 1 2 psig 3 48 kpa The furnace and its indiv...

Страница 12: ...equip ment ground wire must be connected to the power supply ground Remove the screws retaining the wiring box cover Route the power wiring through the opening in the unit into the junction box with a...

Страница 13: ...ri ous accessories Refer to Figure 15 for connection details ELECTRONIC AIR CLEANER CONNECTION The junction box contains a clearly marked wire for connec tion to an electronic air cleaner This wire pr...

Страница 14: ...ible from a swimming pool or a location where swimming pool chemicals might be stored Be sure the terminal assem bly follows the outdoor clearances listed in Table 3 for U S installations In Canada re...

Страница 15: ...When selecting the location for combustion air vent termina tion the following should be considered 1 Comply with all clearance requirements as listed below 2 Termination should be positioned where ve...

Страница 16: ...ation for Additional Clearance FIGURE 21 Vertical Termination OVERHANG 12 MINIMUM VENT MAINTAIN 12 CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER 12 SEPARATION BETWEEN BO...

Страница 17: ...brought into the furnace area from outdoors It is not directly ducted into the furnace A single properly sized pipe from the furnace vent connector to the outdoors must be provided For upflow models...

Страница 18: ...ed where the equipment has clearances of at least 1 inch from the sides and back and 6 inches from the front of the appli ance The opening shall communicate through a vertical or horizontal duct to th...

Страница 19: ...form to ASTM Stan dards D2564 PVC or D2235 ABS 5 The use of flexible connectors or no hub connectors in the vent system is not allowed NOTE If installing furnace at altitudes between 2000 4500 ft inta...

Страница 20: ...assembly procedure for the vent piping is as follows 1 Cut piping to the proper length beginning at the furnace 2 Deburr the piping inside and outside 3 Chamfer the outer edges of the piping 4 Dry fi...

Страница 21: ...in a downward position Be sure to maintain 12 clearance above any insulation flooring or other COMBUSTION AIR REQUIREMENTS The ventilated attic space from which the combustion air is taken must comply...

Страница 22: ...iece of flexible drain tubing such as EPDM rubber Vinyl or PVC to the nipple 5 Loop the drain tubing to provide a trap 6 Connect the discharge end of the drain tube to the con densate disposal system...

Страница 23: ...4 PVC or equiva lent pipe be field installed as drain pipe The condensate piping may be tied together with the air conditioning con densate drain if the air conditioning condensate drain line is trapp...

Страница 24: ...ration can continue Pressure Switches This furnace is supplied with pressure switches which monitor the flow through the combustion air vent piping system These switches de energize the ignition contr...

Страница 25: ...e to call for heat 3 System start up will occur as follows a The induced draft blower motor will start at high speed and wait for low pressure switch contacts to close then switch to low speed and the...

Страница 26: ...1 cubic foot dial to make a revolution with only a 120 000 Btuh furnace running Using this information locate 26 seconds in the first column of Read across to the column headed 1 Cubic Foot where you...

Страница 27: ...ndant P M solenoids as well as the HI terminal 4 Remove high adjustment seal screw to expose the 3 32 set screw Refer to Figure 36 5 To increase outlet pressure turn the 3 32 set screw clockwise To de...

Страница 28: ...may be the same speed or a different speed To use the same speed tap for heating and cooling the heat terminal and cool terminal must be connected using a jumper wire and connected to the desired mot...

Страница 29: ...Filter Rack 6 Pack 1BR0317 External Bottom or Horizontal Filter Rack Cabinet B 1BR0321 External Bottom Filter Rack Cabinet C 1BR0324 External Bottom or Horizontal Filter Rack Cabinet D 1NK0301 Condens...

Страница 30: ...cooling air flow for 60 seconds with a 15 second coast to stop ADJUSTMENT OF FAN OFF CONTROL SETTINGS This furnace is equipped with a time on time off heating fan control The fan on is fixed at 30 se...

Страница 31: ...1350 745 1555 830 1540 860 C B 885 505 1280 700 1430 785 1410 820 B C 655 450 1150 620 1310 740 1300 770 D B 870 460 1230 670 1400 770 1400 800 C A 610 445 1030 555 1220 665 1220 710 D A 715 450 1120...

Страница 32: ...t is satisfied the inducer motor is reduced to low speed and the 2nd stage gas valve is de energized to 1st stage The circulator remains on high heat speed for 30 seconds then de energizes to low heat...

Страница 33: ...LOW INDUCER LOW STAGE PRESSURE SWITCH HSI 1ST STAGE MAIN VALVE FLAME SENSE LOW CIRCULATOR HEAT SPEED 1ST STAGE LOW PRESSURE SWITCH CLOSE RECOGNITION HSI WARM UP 17 SEC IGNITION ACTIVATION PERIOD 4 SE...

Страница 34: ...be sure the filter completely covers the cabinet opening and is secured in place by the wire retainer LUBRICATION Blower and ventor motors in these furnaces are permanently lubricated and do not requi...

Страница 35: ...le shooting 1 Check to see that the power to the furnace and the igni tion control module is ON 2 The manual shutoff valves in the gas line to the furnace must be open 3 Make sure all wiring connectio...

Страница 36: ...100K ohms by connecting one meter lead to the motor lead and the other to an unpainted portion of the motor housing If any one of the leads fails this test THE MOTOR IS DEFECTIVE AND MUST BE REPLACED...

Страница 37: ...ndicate failure status Flash sequence codes 1 thru 4 are as follows LED will turn on for 1 4 second and off for 1 4 second This pattern will be repeated the number of times equal to the code For exam...

Страница 38: ...g the call for heat before locking out This may be caused by low gas pressure faulty gas valve faulty hot surface igniter reversed line polarity or burner problem 8 FLASH This fault is indicated if th...

Страница 39: ...LACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 22 1 F 105 HAVING A TEMPERATURE RATING OF AT LEAST 221 C CONNECTIONS SUITABLE FOR COPPER CONDUCTORS ONLY ALL REPL...

Страница 40: ...T BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 22 1 F 105 HAVING A TEMPERATURE RATING OF AT LEAST 221 C CONNECTIONS SUITABLE FOR COPPER CONDUCTORS ONLY ALL REPLACEMENT COMP...

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