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5.  Load or reload dry ice into the hopper:

a. 

On the Performance and Precision applicator, press the air+ice button (II) to 
deactivate (green light OFF). This will also deactivate the applicator.

b. 

On the PCS 60, open the hopper lid leaving the Safeguard Grate in place.

Opening the safeguard grate will cause the PCS 60 to shut down 

automatically. The grate is a safeguard to prevent coming into contact 

with the doser at the bottom of the hopper.

Safeguard Grate  

Air Connection  

  Hopper Lid

c. 

Check the hopper for the presence of any foreign material or condensate and clean 

or remove as necessary.

d.  Load the hopper with 3 mm dry ice pellets.

CAUTION

 

Use only 3mm dry ice pellets for blast media. The use of any other 

media will lead to loss of warranty coverage

e.  Close the lid.

The SureFlow Hopper system is a feature designed into the PCS 60 that will keep the dry ice flowing 

in the insulated hopper and a sealed lid while the hopper is in use and idle for a short period of 

time. The vibrator for the PCS 60 will intermittently operate with short bursts to ensure the dry ice 
continues flowing or dropping toward the bottom of the hopper. The settings for the vibrator may 
be changed by the operator in the advanced menu of the PCS 60 to adjust the frequency and time 
of the vibrator. The PCS 60 is equipped with a magnetic switch on the safeguard grate for safety. 
Should the safeguard grate be opened while the PCS 60 is operating, it will go into idle until it is 
closed, at which time normal operations may begin. There is no need to set-up the machine again.

Blasting Dry Ice Particles

For optimum performance while blast cleaning with the performance applicator or the precision 

applicator:

 

y

Position the PCS 60 and blast hose to prevent kinking and allow for maximum 
maneuverability.

 

y

Hold the nozzle perpendicular to surface being cleaned at a distance of 2-6 inches 

 

(5-15 cm).

 

y

To find the optimum feed rate, start at 0 and gradually increase until the desired cleaning 

result and/or cleaning performance is achieved. 

 

y

Use a lower feed rate when the air pressure is below 50 psi (3.4 bar).

Follow the instructions below to start blasting dry ice particles:

1. 

On the performance or the precision applicator, press the air/ice control (II) to activate (green 
light ON).

2. 

It is recommended to start blasting next to the target (but in a safe place) and move onto the 

target.

3. 

Move the nozzle back and forth keeping it perpendicular to the surface being cleaned.

4.  Monitor the hopper level and reload dry ice pellets as needed:

a. 

On the applicator, the status light will be solid red when the hopper is full and start 
flashing when the hopper level is low to empty. 

b.  On the control panel, the hopper level is indicated by the color of the hopper icon. 

Green is full, yellow is half-full, and red is empty.

5.  Adjust settings or select a recipe:

a.  To adjust the settings:

i. 

Use the rotary encoder dial to adjust the feed rate, blast pressure and particle 

size.

b. 

To select a recipe:

i.  Use the rotary encoder dial to navigate to the Settings screen then to the 

Recipe screen.

ii.  Use rotary encoder dial to select the recipe menu and adjust it to the desired 

recipe numbered 1-9 (see “Recipes” on page 33).

Содержание AERO 2 PCS 60

Страница 1: ...Original Instructions English 2202060730 REV D PCS 60 Operator Manual...

Страница 2: ...etrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of Cold Jet This manual reflects the product c...

Страница 3: ...____________________________________________________________ FREQUENCY_________________________________________________________________________________________________________ AMPS____________________...

Страница 4: ...ir flows straight through the system which also decreases sublimation and loss of the dry ice particles y The Blast Pressure Control System can be regulated digitally from the 7 HMI color screen on th...

Страница 5: ...n solid form The temperature of dry ice is 109 F 78 9 C Avoid coming into direct contact with dry ice as it may cause severe tissue damage Study the material safety data sheet MSDS of dry ice CO2 supp...

Страница 6: ...illegible Cautions and Warnings Please review the following cautions and warnings before operating or performing maintenance on the machine CAUTION Read the instructions before using the machine Only...

Страница 7: ...hoses fittings and couplings are important for the safety of the machine Use only hoses fittings and couplings recommended by Cold Jet WARNING To ensure machine safety use only original spare parts fr...

Страница 8: ...with on off air only light control 1in 25 4 mm Advanced Applicator with on off air only light control particle adjust and flow control in 19 mm Advanced Applicator with on off air only light control...

Страница 9: ...8 in 203 mm Aluminum Trigger Trigger Safety Applicator Lights Specialty Nozzles These nozzles have various configurations for special applications and operation Nozzle Air Consumption Blast Swath Dry...

Страница 10: ...psi 0 7 m3 min 5 5 bar Fragmenting Fan 0 88 in 2 2 cm 0 2 1 lbs min 0 1 0 5 kg min 5 in 12 7 cm Plastic Aluminum MC88 30 CFM 80 psi 0 9 m3 min 5 5 bar Fan 0 88 in 2 2 cm 0 5 1 2 lbs min 0 2 0 6 kg min...

Страница 11: ...er to activate navigation Navigate between options by turning the rotary encoder dial left or right this will highlight the option in blue Once the desired option is highlighted simply press the dial...

Страница 12: ...ome Screen Figure 3 Settings Screen Figure 4 Hopper Level Indicator During operation some items on the screen will indicate level or failure mode by changing colors Green is normal yellow or orange is...

Страница 13: ...al damage that may have occurred during transport Refer to the packing slip for a list of the components shipped with the machine Contact Cold Jet if any damage has occurred to the shipping container...

Страница 14: ...o lift the PCS 60 use the method illustrated WARNING Do not lift the PCS 60 using the front handle bar upper handle bar or the lower bumper as there will be no stability which could cause damage or ha...

Страница 15: ...below to set up the PCS 60 1 Set the parking brake by pressing down lift to release 2 Attach the blast hose and control cable to the PCS 60 Figure 6 Hose Configuration Each machine is shipped with one...

Страница 16: ...o not let go of the ground line feed it back into the spool until the line is completely reeled back in Figure 7 Static Ground Reel 6 Attach the power cord to the PCS 60 and then to an appropriate ele...

Страница 17: ...on of the correct lubricants coolants and the correct control of physical parameters such as temperature are also required The correct control of such parameters as temperature has an effect on the ph...

Страница 18: ...mal operations may begin There is no need to set up the machine again Blasting Dry Ice Particles For optimum performance while blast cleaning with the performance applicator or the precision applicato...

Страница 19: ...ately after use Always wear protective gloves 3 On the control panel press the power button to turn the PCS 60 OFF 4 Turn off the compressed air supply The PCS 60 will automatically bleed any remainin...

Страница 20: ...nlock Recipes The following screens describe the recipe functions for the PCS 60 Recipes are useful for saving optimal settings for the machine for different types of surfaces This saves time when swi...

Страница 21: ...or vibrator off E adjust the number of minutes between vibrations Emergency Stop The emergency stop button is used in the event that the PCS 60 must be shut down immediately If any event occurs that c...

Страница 22: ...al bars the machine will not be able to connect 9 Firmware Version 10 Incoming Outgoing Pressure Cold Jet blasters continuously monitor multiple systems and these systems may cause error codes to disp...

Страница 23: ...anty information technical service contacts service parts ordering and a link to this machine s Cold Jet CONNECT operational view Select the CONNECT Analytics link Enter the Authentication code and se...

Страница 24: ...age such as cuts or kinks y Inspect power connections for cuts or worn surfaces Repair or replace as necessary y Inspect fittings on the applicator for loose or improper connections and correct as nec...

Страница 25: ...losses or damages B Equipment conditions caused by abnormal conditions of use accident neglect or misuse of Equipment improper storage or damages resulting during shipment as determined by CJ C The re...

Страница 26: ...44 45 Technical Schematics Assembly Drawing with Pneumatic Schematics 2A0338 46 47 Electrical Schematics 6G0536 48 49 3G 2G Communication 2A0338 50 51 LTE Communication 2A0339 52 53...

Страница 27: ...46 47...

Страница 28: ...48 49...

Страница 29: ...50 51...

Страница 30: ...52 53...

Страница 31: ...______________________________________________ _________________________________________________________ _________________________________________________________ _____________________________________...

Страница 32: ...576 8981 Email soporte coldjet com Belgium Cold Jet bvba European Headquarters Zone 1 Researchpark 330 B 1731 Zellik Phone 32 0 13 53 95 47 After Hours Support 1 513 576 8981 Email service eu coldjet...

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