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Contents

INTRODUCTION

GENERAL INFORMATION

SYSTEM DESCRIPTION

Functional Description

Production Description 2A0388

SYSTEM IDENTIFICATION

Supplier Responsible for the Equipment

TECHNICAL DATA

SAFETY REGULATIONS

General Measures

Personnel Qualifications

Security and Risk

Safety

Electrostatic Discharge

Safety Labels

Danger of Suffocation

Static Electricity

Danger of Congelation

Wear Protective Gloves

Daily Checkup Before Start-up

COMBI PCS 110 DUAL

Operator’s Manual

Version:

1.0

Page:

2 of 28

Date:

10.05.2021

Содержание 2A0388

Страница 1: ......

Страница 2: ...ublication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of C...

Страница 3: ...fications 11 Security and Risk 11 C02 Safety 11 Electrostatic Discharge 12 Safety Labels 13 Danger of Suffocation 13 Static Electricity 14 Danger of Congelation 14 Wear Protective Gloves 14 SAFETY OPE...

Страница 4: ...s 19 Manual Mode Control 19 Language Selection 20 Shutdown 21 Daily Maintenance 21 TERMS OF WARRANTY 22 Notes 23 Contact Information 24 COMBI PCS 110 DUAL Operator s Manual Version 1 0 Page 3 of 28 Da...

Страница 5: ...COMBI PCS 110 DUAL Operator s Manual Version 1 0 Page 4 of 28 Date 10 05 2021...

Страница 6: ...roduction and dry ice blasting in ONE MACHINE The COMBI PCS 110 DUAL provides a non stop supply of high density pellets The source of raw material for the production of pellets is liquid carbon dioxid...

Страница 7: ...on how the blasting function is installed and used The control system of the COMBI PCS 110 DUAL is based on the Beckhoff Industrial PLC and HMI system which offers maximum functionality and a user fr...

Страница 8: ...d and hydraulic cylinder G01 G1 MO2 for the extruder plate changes to the up position CO2 in valve W01 Q1 and injection valve G01 Q1 will open and purge gaseous CO2 through the chamber and the degassi...

Страница 9: ...ain when sensor C02 C1 BL1 becomes inactive The shutdown sequence ensures that COMBI PCS DUAL 110 is stopped in a proper position to empty extruder chamber from dry ice snow and avoid moisture in the...

Страница 10: ...U and UL approval Supplier Responsible for the Equipment Cold Jet ApS Industrivej 68 DK 6740 Bramming Denmark Phone 45 75 56 15 00 Homepage www coldjet com Email info coldjet com COMBI PCS 110 DUAL Op...

Страница 11: ...etely free of oil and must have a minimal purity of 99 9 Liquid CO2 Supply Pipe Internal dia 20 mm 0 8 inch very well insulated with a minimum number of bends and fittings NOTE If over 20 m 65 6 feet...

Страница 12: ...bed on the following pages as well as those placed on the machine and the importance of carefully studying the contents of the manual before starting up the machine Security and Risk The COMBI PCS 110...

Страница 13: ...follow all the recommendations and guidelines listed therein COMBI PCS 110 DUAL Operator s Manual Version 1 0 Page 12 of 28 Date 10 05 2021...

Страница 14: ...xposure limit set is 3 0 Always use a CO2 monitoring alarm system when working with machinery that emits CO2 in a confined room space Electrostatic Discharge Dry ice blasting may create electrostatic...

Страница 15: ...ific gravity of CO2 is higher than that of ordinary atmospheric air the air with its contents of oxygen will be replaced by CO2 if the dry ice production is taking place in small or insufficiently ven...

Страница 16: ...perature of 78 9 C 109 F or lower at atmospheric pressure and can therefore cause serious congelation injuries IMPORTANT Dry ice is extremely cold therefore do not touch parts of the machine which are...

Страница 17: ...machine enclosure is provided with locks and requires special tools to open Liquid CO2 Leakage If liquid CO2 is leaking from any point of the CO2 pipe system the CO2 supply must be stopped immediatel...

Страница 18: ...2 Check the pipe system for leaks 3 Check the operation time since service intervals COMBI PCS 110 DUAL Operator s Manual Version 1 0 Page 17 of 28 Date 10 05 2021...

Страница 19: ...PCS 110 DUAL 1 Touch panel Emergency stop 2 Dry ice blasting pipe 3 Electrical connections and air connection 4 Pipe connections 5 Light tower COMBI PCS 110 DUAL Operator s Manual Version 1 0 Page 18...

Страница 20: ...starting the machine always check the CO2 lines and the power supply are connected Then turn on the machine Front Page From the front page you have the option to go to the other pages When you are on...

Страница 21: ...ess the button repeatedly After resetting the alarm return to the main page Now it is possible to start the machine by pressing the start button The start stop button shows an indication of the status...

Страница 22: ...of the machine The white fields on the left are the set values and the dark grey fields in the right are the current values On page C01 C02 shows the current values and status of the motors on the tw...

Страница 23: ...evel When in the page for change of user level press the button with an arrow pointing down and a dropdown list of languages will appear Select the desired language and this will change automatically...

Страница 24: ...g down the machine is located in the lower left corner This will activate the shutdown procedure where the machine will run an emptying hopper sequence The CO2 valve on the machine inlet will automati...

Страница 25: ...ed must have appropriate tools and equipment as well as the auxiliary materials required at his disposal The liability of the manufacturer under the terms of the CE endorsement as regards safety may b...

Страница 26: ...Notes COMBI PCS 110 DUAL Operator s Manual Version 1 0 Page 25 of 28 Date 10 05 2021...

Страница 27: ...COMBI PCS 110 DUAL Operator s Manual Version 1 0 Page 26 of 28 Date 10 05 2021...

Страница 28: ...um Cold jet bvba Phone 32 0 13 53 95 47 European Headquarters After Hours Support 1 513 576 8981 Zona 1 Researchpark 330 Email service eu coldjet com B 1731 Zellik Germany Cold jet GmbH Phone 49 0 655...

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